RAMBIR SINGH [pic]

Mobile: 098********; Email: acfw56@r.postjobfree.com

Seeking middle to senior level assignments in Engineering Maintenance &

Industrial Automation / Engineering Project Management with a frontline

organisation.

PROFESSIONAL PROFILE

o A seasoned professional more than 27 years of rich experience in Plant

maintenance, Project Management, Productivity & Quality improvement,Designing execution & testing & industrial automation across tenure.

o Presently working with Pooja Forge Limited Faridabad as a Head of

Electrical Maintenance, Industrial Automation, Improvement Projects &

Erection & Commissioning of New Machines for Complete Plant.

o Maintenance plan & execution. Optimize delivery parameters of deployed

equipment, CAPA (corrective action /preventive action), analyzing &

improving MTBF / MTTR. Setting up & achieving targets like cost, fuel,

and power consumption per unit. Improvement projects planning & TPM

implementation.

o Monitors the use and inventories of spare parts, maintenance supplies,

and equipment and initiates reordering when necessary. Analyses and

improves key maintenance parameters like maintenance cost, M/c down time

& proper planning & controlling preventive maintenance.

o Root Cause Analysis. Kaizen Implementation, TPM, 3M, 5S & Energy

Conservation. Vendor Development & Spare Management. Reduction in cost of

Maintenance

o A keen planner & implementer with expertise in Engineering & design in

automation, projects execution, plant maintenance for improving

efficiency of automation & control using available resources & by

searching/ installing suitable instruments as per requirement.

o Adept safety, health, and environmental policies and procedures during

the plant operation & maintenance and enforces the safety program for the

maintenance department

o Functional skills include ( Maintenance Management ( Team

Management ( Energy Conservation ( Vendor

Development ( Utility Maintenance (Spare Part Management

( Project Management ( Industrial Automation (

Cost Reduction

( Reliability-centred Maintenance (Quick Trouble Shooting &

Breakdown Maintenance

o Well versed with PLC & DCS and hands on experience on different makes of

PLC/ DCS and their communication protocol. Demonstrated abilities in

hardware assembling/ troubleshooting & software development and

application of all tools available for maximizing automation.

o Successfully completed Six Sigma Green Belt Project thus increased Index

time of Bending M/c, Aging Hanger Maintenance Cost Reduction.

o An effective communicator with strong analytical, logical, problem

solving & orgaEEEnizationEal abilities.

STRENGTH

o Motivate the group to work as team on share ideas.

o Accuracy, attention to details.EE

o Efficiency in working under pressure.

o Strong development skills.

o Good Team leader capability.

CORE COMPETENCIES

Plant Maintenance

< Planning and effecting preventive maintenance schedules of various

machineries and instruments to increase machine up time and equipment

reliability. Perform mechanical and electrical maintenance of machines,

Annual Operating Plan & budgets, Annual Maintenance Contracts, Safety of

Plant & Machinery.

< Maintenance of all Equipment, Planning Preventive Maintenance and record

management. SAP / ERP / ISO knowledge & systematic approach towards

problem solving. Proactively identify areas of obstruction/breakdowns and

take steps to rectify the equipments through application of trouble

shooting tools.

< Proficiency in designing maintenance (preventive, predictive &

systematic) strategies, procedures and methods; diagnosing breakdown

problems; Analysis break-downs of equipment.

< Prepare plan for monthly, yearly, weekly & daily. Prepare & ensure

attending break down during shift operation/ general shift in the least

time.

< Maintain record of Maintenance work & all Documentation. Check of power

consumption according to load.

< Coordinates activities with Plant Operations Departments and Participate

in objective setting, plan development and performance review of plant

performance.

< Maintenance action that is a repeat of a previous, ineffective effort

relative to all maintenance work.

< Critical Equipment availability-Number of critical equipment availability

< Monitors the use and inventories of spare parts, maintenance supplies,

and equipment and initiates reordering when necessary Control. % of

preventive maintenance cost. & Schedule Completion Effectiveness < Mean Time between Failures (MTBF) - Total time of failures and it is

almost costs to my company.

< Mean Time to Repair (MTTR) - Average time between the occurrence of an

incident and its resolution.

< Executing cost saving and energy saving techniques/ measures and

modifications to achieve substantial reduction in O&M expenditures and

work within the budget.

Industrial Automation

< Process measurement & control instrumentation & services to monitor

record & optimize manufacturing processes. Configuration and programming

of various plant equipments.

< Managing erection/ commissioning of process control equipments for smooth

operations.

< Maintain, modify & develop logic programs & mimic screen on SCADA

platform & have experience on data transfer from different platforms

through DDE etc. Prepare drawings & documents required for implementing

SCADA related jobs.

< Expertise in logic solving in electrical panels & various interlocking

schemes required for automation and analysing all drawings related to

automation & control including electrical drawings.

Process Enhancement & Cost Saving Initiatives

< Identifying areas of improvement and recommending process modifications

and equipment calibrations to enhance operational efficiencies of the

systems.

< Reviewing the operational practices, identify the areas of obstruction/

quality failures and work on system and process changes for qualitative

improvement/ energy conservation.

< Supervising the preparation of MIS and various other reports to apprise

top management of the routine engineering operations and assist in

critical decision-making.

Project Planning & Management

< Handling project activities involving working out various requirements

with respect to utilities, machines, manpower & monitoring overall

project operations for ensuring timely completion.

< Ensuring that site operations are carried out smoothly with erection,

commissioning & procurement operations. With as per define activity

schedule after preparing the Project Pert chart.

< Developing financial projections, preparing budgets and performing

extensive project costing.

< Managing resources to perform project activities in cost effective

manner.

< Dealing with consultants/ licensors/ statutory bodies for compliance of

requirements.

< Proficiency in Project planning, preparing conceptual design, drawings,

specifications, cost estimate & time schedule & thereafter coordinating

the implementation of project by providing technical support for project

procurement.

< New Project viability, Commissioning of Machine. Maintains and updates

operating and training manuals for the maintenance department.

Contract Management

< Preparing contract budgets & ensuring that the cost budget is not

exceeded.

< Preparation & floating of tenders to contractors, evaluation of offers,

techno-commercial discussion & finalisation of contract in view of

project schedule.

< Settlement of techno-commercial disputes/ clarifications with clients

during execution of project.

SAP (PM) System Implementation

< Integrating SAP modules with other functional areas & guiding the

Software Development Team for its implementation. Guiding the Software

Development Team for implementation and customisations.

< Overseeing the set up and customisation of Release Procedures for

classification of various Project Document, Maintenance documents.

Troubleshooting any problems arising in the process setting up and

customization of Release Procedures for classification of various

Purchase documents.

PROFICIENCY FORTE

Automation of System

Designing, Erection, Commissioning & Maintenance of Automation System with

help of AC Drive, Servo Drive PLC System with Networking of device or

other system through C.C link, Melsec net-2, Melsec Net -10 & other type of

Networking, Sensors, (fibre optical, proximity, Photo & slot etc), with

Hydraulic & Pneumatic System.

Display System

Display any Fault, Process Parameter, Process sequence, any equipment

status with the help of Graphics or Colour indication through the MMI or

Touch Panel & Mimic system & through MMI or Touch Panel you can operate &

change the process parameter.

Material Handling System

Floor Conveyor, Slat Conveyor, Belt Conveyor, Roller Conveyor, Over Head

Conveyor, Gantry System, Robots (ABB), etc.

Power Distribution & Lighting for Equipment

Lay outing, Designing, Erection, Commissioning &Maintenance of Power

distribution panel, Cabling & Machine Control Panel & LT & HT Transformer

Lighting of Area as pet desire lux level. DG Set up to 1500 KVA.

Others

Piping for Air & Water Distribution, Air Conditioning of Area & Water

Treatment Plant.

TECHNICAL PURVIEW

< Developed the Read / Write Logic of PLCs (MITSUBUSHI)-FX Series/A

Series/Q Series & Remote I/O Modules / PLC Networking for Line /

Equipment Automation by using Programming Software -GX Developer.

< Programming of MMI -GOT Terminals (MITSUBUSHI) by using the Programming

Software GT Designer.

< Hands on experience on Mitsubishi, Allen Bradlley, Omrom, Modicon, etc.

PLC Robotics Application & Programming & Teaching of Robots of ABB,

Yamaha for various Applications. Like Welding & material hanling

< Involved in the Installation/Troubleshooting of LT Power Distribution

Systems.

< Served as a PLC Programmer for Ladder Logic, Functional Block Diagram,

Structured Text, & Sequential functional chart programming on Omron),

Mitsubishi. Delta Make of PLC

< 33KV Sub-Station, DG Sets CUMMINS (1500KVA, 625KVA & 500 KVA),

Transformers (2.0 MVA 1.6MVA &1.0 MVA), MOCB, VCB, ACB, UPS (60 KVA), PCC

and MCC.

< Application Developments/ Programming of Servo Amplifier and Servo

Positioning Module (Mitsubushi).

< Troubleshooting/ Maintenance/Application Development /Programming of AC

Drives, Servo Drives

< Designing Automation & Control Systems involving configuration,

programming and testing of PLC, MMI's & SCADA Systems.

CAREER HIGHLIGHTS

CHIEF ACCOMPLISHMENTS ACROSS THE TENURE UNDER VARIOUS DESIGNATIONS;

From-Jun'013 Maintenance Manager(Engineering & Manufacturing){Pooja Forge

Ltd Faridabad}

Plant Maintenance, Preventive Maintenance, Project Improvement & Energy

Conservation, Project Engineering designing development, and manufacturing,

Maintenance software calibration. Knowledge of A.C. and D.C. Drives, Servo

drives, PWM drives, I/O Cards used in CNC and other conventional machines.

Planning of Break downs reducing in CNC, PLC based machines. Procurement

and installation, commissioning of PLC systems for retrofitting old,

obsolete PLC systems. Smooth functioning of all Plant & Utilities

consisting of different Shops viz. Press, Weld, Tool Room, Paint, Forge,

Assembly, Air Conditioning and Hydraulic & Pneumatic Controlled System.

Smooth operations of Plant Utilities like DG sets, Compressors, Electrical

Panels, Transformers etc. Man Management. Spares inventory etc.

Mainly handling the following system.

. PCC & MCC for 4 Mega Watt Power distribution system with 2Nos 2MVA

Transformer

. 3 Nos 1500 KVA DG Set with synchronization system

. Pneumatic & hydraulic Presses, Heat treatment Furnaces with Thyrestor

control & Automatic Loading system & Data recording SCADA System.

. Automatic Plating Plant with Omron PLC Device net, Compo bus, RS485 &

Rs232 Networking Flexible easy process setting with MMI, VFD,RFID &

Thyrestor temperature control system .

. Automatic Material shorting Machine with 3 & 4 camera Vision system.

. Material Handling through 3 Tonne material lifting Cranes.

. Testing and Inspection Machine for Material & Final Product endurance

quality system.

. Different type PLC & HMI (Delta, Omron, Panasonic, Hitachi, Fatek,

Mitsubishi & Allen bradle etc. handling for Machine maintenance for

smooth operation.

. CNC, VMC Wire cut & Lath M/c Maintenance Handling for Tool Room.

Jun'07-Jun'13 as a Manager Engineering & Manufacturing{Samtel Machines &

Proj. Ltd. Ghaziabad}

Leading Role of Project Engineering designing development, manufacturing,

maintenance of Robotic Welding & material handling cells, SPM or Integrated

Line, Servo Controlled System, PLC Controlled System, Remote I/O, Hydraulic

& Pneumatic Controlled System etc) as per Customer applications with agreed

manufacturing schedule, Cost, quality & Commissioning the Machine / System

as per Customer satisfaction different type of Special purpose M/c . &

smooth operations of Plant Utilities like DG sets, Compressors, Electrical

Panels, Transformers etc. Man Management. Spares Inventory. Servicing

Maintenance of M/c & Customer support to the customer for the mainly

Automobile industries.

. Pick & Place Automation - Servo / Pneumatic & hydraulic Presses

. Robot Integration & Robotic Material Handling Automation

. Assembly Automation - Automatic / Semi Automatic

. Welding Automation - Robotic Cells / SPM

. Testing and Inspection Automation - Gauging / Leak Testing, Jigs &

Fixture Solutions

. Metal Cutting Automation, Dispensing Automation & Floor Conveyors

. Ergonomics Systems - Manipulators & Jib Boom Systems

Jun'06-Jun'07 as Assistant Manager {Samtel Colot Ltd. DY Plant Kota

(Rajasthan)} (Project Value Rs. 36 Crore)

Project managements designing Scheme of Utility (Electrical, Air &

Water),Power distribution HT & LT Metering & HT Vacuumed / Oil Circuit

Breaker PCC,MCC Panel Cabling & energy efficient lighting Plant Layout,

Maintenance, Modification of Plant M/c as per required Process & Erection

Commissioning, CNC Controlled, Servo Controlled System, PLC Controlled

System, Remote I/O, Hydraulic & Pneumatic Controlled System), Hydraulic

Presses. Handover to production after the 90% Capacity & 95 efficieny of

equipment for CPT Deflection Yoke Coil winding & Horizontal Winding M/cs

Assembly & Testing up to the packing line etc. & smooth operations of Plant

Utilities like DG sets, Compressors, Electrical Panels, Transformers etc.

Man Management. Spares Inventory. Supervises plant maintenance personnel

and ensures that maintenance technicians are adequately trained, equipped,

and motivated so that the maintenance program can be accomplished in a

safe, timely, and cost-effective manner & Critical Equipment

availability.Total maintenance costs and Corrective maintenances are

activities to carry out on a defect which has caused equipment to be taken

out of service.

Apr'05-Jun'06 as Assistant Manager {Samtel Colot Ltd. Kota line-5 Kota

(Rajasthan) CPT Project} (Project Value Rs. 154Crore)

Project managements for modification, Erection Commissioning of Backend CPT

Line of Automation of overhead Process Material Handling Conveyor & auto

operational controlling System for electronic power supply, 80 KV process

power system, Automation for CPT transfer through Free flow Floor Conveyor

& Servo Gantry system, PLC & Servo & pneumatic, Hydraulic Presses, RF

heating, Servo drive & PLC, Measurement system with LVDT & PLC, Frit leak

Checking through HV supply & PLC & MMI & networking on melsec net-2 for

pallet ID & data transfer one m/c to other m/c floor conveyor automation

for CPT transfer system one m/c to other m/c & Conveyor Maintenance

personnel And Initiates and carries out projects that improve efficiency

and/or reduce operating costs. Tracks, analyses and improves key

maintenance parameters such as asset utilization, maintenance cost, PM

compliance, schedule compliance, etc.

Apr'03-Mar'05 as Assistant Manager { Samtel Colot Ltd. Ghaziabad Plant-2

Line-4 29" CPT Project} (Project Value Rs. 114Crore)

Project managements for Dismantling, Packing & Dispatching old Thomson CPT

Line back end Project from U.S.A. Making Back End plant Layout Designing,

erection & Commission with Automation, Erection of 21" & 29 "Funnel Neck

Sealing M/c Nature of Work was Project Panning, Lay Outing, Costing,

Modification, ordering, Erection Commissioning, maintenance of Electrical,

Pneumatics & PLC, Servo Drive, Voltage Frequency Drive, Touch Panel

Networking, Robotics System, Material Handling Over Head & Floor Conveyor

etc. High voltage & high frequency system. Monitors the use and inventories

of spare parts, maintenance supplies, and equipment and initiates

reordering when necessary

Apr'99-Mar'2002 as Engineer / Assistant Manager { Samtel Colot Ltd.

Ghaziabad Plant-2 CPT Project} (Project Value Rs. 126Crore)

Design & Make specifications of Aging system Electrical, Mechanical &

Automation. evaluate and vendor assessment conduct commercial & technical

negotiations, installation and commissioning of Aging System, ABB Robot

IRB6400, IRB4400, Raster Aging System & Exhaust output Automation System.

Material Han-dling System like Robotics, Floor Conveyor, Over Head

Conveyor, Servo Gantry etc. Preventive maintenance, Predictive & breakdown

maintenance of plant machines.

Apr'97-Mar'99 as Engineer { Samtel Colot Ltd. Ghaziabad Line-1 Project

Capacity Expansion 0.8 M/Y to 1.2 M/Y}(Project Value Rs. 76Crore)

Draft specifications, evaluate and provide technical support to the

vendors, Vendor assessment conduct commercial & technical negotiations,

Modification old system & installation and commissioning New M/c For Aging

process, Finishing Line, Testing M/c & ITC System and Modification old

system Button Sealing M/c, C C Off M/c with Control Panel Instrumentation

of Glass Funnel Molding Press & installation and commissioning New M/c

Automatic Neck Sealing M/c, Cold & Gauge Process M/c of Electrical

Instrumentation.

Apr'96-Mar'97 as Assistant Engineer

Draft specifications, evaluate and provide technical support to the

vendors, vendor assessment conduct commercial & technical negotiations

install and Commission total electrical power generation and

distribution system for 8MW Load. Designing of Power Control Centres,

Distribution Boards, Motor Control Centres LT, and H.T Cable and Earthling

Layouts, 8MW Power Generation and Distribution. Responsible for preventive,

predictive, and breakdown maintenance of various areas for new Production

Line like 4* 1000 KVA Cummins DG sets Model KTA-3067 G, 33 KV, 11KV

substations, PCC, MCC, DBs, L&T and Siemens Make, Maintain 2800 cubic Ltr.

Effluent Treatment Plant.

Mar'95-Mar'96 as Assistant Engineer

Erection and commissioning of Plant Machine, DG Set and Plant Lighting with

as per required lux level and low power consumption; 33KV Sub station,

Designing, erection and commissioning of PCC & MCC, Plant Lighting, Air

conditioning of DY M/C room, Dehumidification of Yoke wire store for Samtel

India Ltd., Parwanoo (H.P.)

Apr'92-Mar'95 as Senior Technical Assistance

Worked in Project Department. Worked the areas including Automation of mask

washing M/C, Annunciation system in line 1A. Designing, erection &

commissioning for 1MW load PCC, MCC and Provide Spot cooling for Samtel

India Limited Bhiwadi (Rajasthan) LINE-III.

PAST JOB HISTORY

Aug'89-Apr'92 International musement Park Ltd., New Delhi

Junior Executive (Maintenance)

Jun'87-May'89 Saemun Electra Company, Gurgaon

Supervisor

Aug'86-May'87 Rayco Engineering Syndicate, Delhi

Supervisor

IT CREDENTIALS

Applications : AutoCAD, E-commerce & Visual Basic

Operating Systems : DOS, Windows & LAN

Packages : Microsot Project,Ms-Office,Ms-, Power Point etc.

TRAININGS UNDERWENT

< Electrical design of Switchgear & Assembly from L&T Switchgear Training

Centre, Lucknow.

< Three Month -E-BUSINESS FOUNDATION MODULE Conducted by SQL Star

International Limited.

< Visual basic training 2 Month Course competition certificate

by SQL Star International Limited.

< 2D 3D drafting AutoCAD & advance customization thro Auto lisp using Auto

cad. By Cad plus corporation California USA.

< Electro pneumatics training from SMC.

< Training on PLC (Mitsubishi, Allen Bradley).

< Training for Green belt Application.

GOVERNMENT LICENSES

Electrical Supervisory License issued by U.P. Electricity Board, Lucknow.

ACADEMIC CREDENTIALS

< Intermediate from U.P. Educational Board Allahabad in 1983.

< Diploma in Electrical Engineering from U.P. Technical Board in 1986.

< B.Tech. in Electrical Engineering (Distance Education)From Rajasthan

Vidyapeeth University in 2011

PERSONAL VITAE

Date of Birth : 20th December, 1964

Address : 199 Niti Khand-II, Indirapuram, Ghaziabad (U.P.) -

201010.

Salary : Negotiable

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