Engineer Mechanical

Sam Zheng (M Sc ME; P. Eng.)

** ****** ******* ** *******, AB, Canada

Phone: 587-***-**** Email: ***********@*******.***

OBJECTIVE

Mechanical Engineer/ Design Engineer/Project Engineer/Manufacturing

Engineer

PROFESSIONAL PROFILE

An experienced Mechanical/Project Engineer, having worked in mechanical

design and manufacturing industry for 23 years; mechanical

equipment/product design for more than 15 years; 8 years work experience

in oil and gas industry in mechanical equipment and downhole tool design,

prototyping, testing and design improvement; being an organized, goal-

oriented and self-motivated team player with the ability to learn

quickly.

Expert in mechanical equipment layout, design and analysis; professional

skill in 3D CAD Modeling, and Finite Element Analysis (FEA); in addition

to project/production management, having constantly contributed to the

quality improvement and cost reduction.

HIGHLIGHTS OF QUALIFICATIONS

. P. Eng. ( APEGA No.115030,Canada);

. Proven ability in mechanical product structure design, oil and gas

equipment and downhole tool design; MWD/LWD tool design, testing and

sustaining; design improvement/optimization; design calculations

. Downhole tool seal design and sealing high pressure testing skills

(33,000psi at 150 C; 25,000psi at 0 C)

. Downhole tool jig/fixture and test system design, assembly system design

and manufacturing

. Proficient in advanced 3D CAD modeling and drafting with GD & T

(SolidWorks2014 with EPDM, AutoCAD2012;Inventor), experience in Finite

Element Analysis (ANSYS)

. Extensive experience in multi-projects scheduling, budget and management

. Solid skills in engineering issue analysis, troubleshooting and technical

support at shop floor

. Skilled in coordinating and collaborating with different departments, and

in liaison with vendors/customers; supplier sourcing

. 7 years experience in establishing manufacturing plant and setting up

production line, equipment specification selection and maintenance; multi-

projects management; production management

. Knowledge and experience in Lean Manufacturing and Six Sigma

. Knowledge of oil and gas equipment and international standards (ASME API,

ANSI, CSA, OH&S, etc.)

. Expertise and extensive experience in manufacturing Technologies

(machining, welding, casting, heat-treatment, sheet metal molding and

plastic injection molding)

. SolidWorks2014 EPDM training Certificate; First Aid Safety Certificate

EDUCATION

. Engineering Design and Drafting Technology

SAIT, Calgary, Canada

. Master of Science in Mechanical Engineering

Nanchang Hangkong University, China

Main Courses: Mechanical Optimum Design, Finite Element Analysis, CAE

. Bachelor of Science in Mechanical Engineering (Material Processing)

Nanchang Hangkong University, China

ADDITIONAL TRAINING AND SKILL DEVELOPMENT

SolidWorks; AutoCAD; ANSYS CAD/CAE/CAM System Integration

Lean Manufacturing and Six Sigma CRTP (Training Program) at Bow

Valley College

PROFESSIONAL EXPERIENCE

Mechanical Engineer (R&D)-Project 2012-Now

XACT Downhole Telemetry Inc.

> Downhole Tool develop/design, MWD/LWD tool design, redesign and

retrofitting; Component testing and failure analysis

> Conceptual design, detailed design on downhole tools and provide 3D

models, 2D drawings with GD&T

> Create Bill of Materials(BOMs), Engineering Change Notices(ECNs, NCRs);

build prototypes and systems suitable for testing

> New product prototyping, testing; Find solutions for tough design issues

occurred in operations

> Design downhole tool seal and sealing test under high pressure and

high/low temperature

> Design jigs/fixtures, crossovers for prototype testing; Create lab

testing procedures and set up test system

> Select different components and materials for tool design and testing and

for seal design and testing

> Assemble tools and system; perform testing; analyze test results and

provide test reports

> Provide engineering support in workshop for product assembling, testing,

technical problem solving

> Undertake design projects; Cooperate with third party for product test

and analysis

> Simulate and analyze stress/strain of products/components with ANSYS

> Organize meeting with vendors, manufacturing for technical issue analysis

and problem solving

> High pressure high temperature test on downhole sealing and select

sealing materials; document test results

> Help Vendors/suppliers to solve technical problems and provide

instructions for quality, manufacturing technology /method selection

Mechanical Engineer 2010-2012

Schlumberger Canada Ltd. Extreme Engineering, Calgary

> Understand specifications, data sheets, and customer requirements of the

product required; and convert conceptual design into technical options

and prototyping; Undertake technical projects

> Design MWD/LWD tools, products and assist in commercialization in

agreement with project technical and timing objectives

> Create Bill of Materials(BOMs), Engineering Change Notices(ECNs, NCRs);

build prototypes and systems suitable for testing and set up and run lab

simulations.

> Design testing procedures and perform tests. Conduct and document test

results and develop client presentation; Provide timely corrective

actions on all assigned defects and issues

> Conduct and participate in technical reviews of requirements,

specifications, designs, code and other artifacts; Ensure commitments are

agreed, reviewed and met.

> Direct, provide guidance and review work of technicians. Mentor junior

engineers regarding technical matters.

> Create and maintain product documentation (requirements, specification,

design, development, integration, test procedures and results) following

the PLMP custom form of the project.

> Communicate with Purchasing, Manufacturing Engineering on products or

systems.

> Author/co-author technical reports, papers, articles, patents and

presentations.

Mechanical Design Engineer (Contract Job) 2009-2010

INOVA Geophysical Equipment Ltd., Calgary, Canada

> Prepared preparation of product or system layout and detailed drawings

and schematics

> Conferred with research and other engineering personnel and prepares

design modifications as required

> Provided technical support and services for mechanical engineering,

projects

> Prepared and interpreted conventional and computer-assisted design (CAD)

engineering designs, drawings, and specifications for equipment and

components;

> Prepared cost and material estimates, projects schedules and reports

> Conducted tests and analyses of equipment, components and materials to

determine their performance, strength, response to stress and other

characteristics;

> Designed products, moulds, tools, dies, jigs and fixtures for use in

manufacturing processes

> Conducted new product life tests on assemblies and record and analysis

results

> Worked with other engineers and reviewed and approved designs,

calculations and cost estimates

> Developed methods and procedures for testing products or systems

> Investigated mechanical failures or unexpected maintenance problems

Commodity Engineer 2007-2008

SMART Technologies ULC, Calgary, Canada

> Participated in projects for research and development of new equipment

> Improved current processes and practices for projects by acting as the

primary technical liaison between PD/NPI and vendors

> Analyzed product structures, provided project support and guidance in the

design of components, optimized components structure for reliability,

cost and longevity

> Reviewed design drawings (with SolidWorks) for conformity and errors

before delivering to suppliers

> Provided technical support to vendors to help achieve desired design

goals

> Analyzed quality issues of components from vendors, calculated

load/stress, tested components, created analysis reports and suggestions

to solve problems

> Sourced, audited and managed suppliers, obtained and negotiated

preliminary pricing, lead times and samples, analyzed quality of samples

with PD/NPI

> Analyzed quality issues of components from suppliers, tested components

and provided analysis reports and suggestions to solve problems on the

technical standpoint

> Created, updated and maintained procurement/ management documentation

Mechanical Engineer/Manufacturing Engineer/ Lead Project Engineer 2000-

2006

American Beichi Electronic Lights Co. Ltd., Nanchang, China

> Designed layout of a manufacturing plant and established a production

line based on Lean Manufacturing principles

> designed machine/equipment (with SolidWorks) and analyzed stress with FEA

(ANSYS)

> Designed and installed a painting system, designed auxiliary jig/fixtures

(with SolidWorks)

> Developed a series of new mechanical products with advanced 3D modeling

software (SolidWorks) and did prototyping, assembling, testing and

quality analysis

> Created Bills of Materials (BOM), process drawings and technical

documents

> Managed projects on planning, budget, quality and time-line

> Created and optimized processing procedures based on Lean Manufacturing

principles

> Coordinated issues between design and manufacturing that improved

manufacturability and quality

> Supervised up to 7 engineers by delegating, reviewing and approving their

design and engineering changes, reviewed engineering drawings for

conformity and errors

> Analyzed and evaluated customer proposals on component manufacturing and

changes

> Mentor junior/intermediate engineers/technicians

Mechanical Design/Manufacturing Engineer 1995-2000

Hong Kong Symatex Mechanical and Electronic Manufacturing Co. (Shen Zhen)

Ltd., China

> Designed mechanical structure/equipment with 3D modeling (SolidWorks),

and analyzed load and stress with FEA software (ANSYS)

> Developed electrical appliances like hair dryers, bathroom scales, juice

extractors and other electric equipment

> Designed auxiliary equipment and developed engineering drawings, created

technical documents and provided technical support for manufacturing

> Analyzed issues and solved problems in production, developed and

optimized processing procedures and provided technical support for

manufacturing

> Supervised up to 5 engineers by assigning and approving their design and

changes, reviewed engineering drawings for conformity and errors

> Coordinated issues between design and manufacturing to improve efficiency

and quality

> Created, updated and maintained documentations

Mechanical Design Engineer 1991-1995

Jiangxi Petro-Chemical Machinery Plant, China

> Designed equipment/products for oil and gas industry

> Designed mechanical components for oil refining equipment

> Developed CAD drawings (with AutoCAD) and processing procedures for

manufacturing

> Performed prototyping, analyzed issues and solved technical problems at

shop floor

> Inspected quality for production and assembly

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