Rajeev Khajuria CQA, CSSGB, PMP, RAC (Sep ****)
*** ****** **** **, ***********, NJ
860-***-**** (C);*************@*****.***
Professional Summary:
. Supply Chain Quality Assurance Subject Matter Expert, Regulatory
Compliance Leader, Quality Coach and Mentor with sixteen years of
Professional experience in wide range of industries such as
Pharmaceutical, Bio Technology, Medical Devices and healthcare
. Extensive hands on & managerial experience in establishing, operating,
monitoring Supply Chain quality systems for Pharma/Bio Pharma and Devices
industries ;developed & implemented quality processes and procedures for
Supplier management, Change Management, CAPA, Manufacturing,Labeling,Aggregation, Packaging,Warehousing, Distribution and product recalls.
. As leader of the Quality and Compliance (COE) prepared Quality Agreements
with suppliers and partner companies.
. As CAPA Lead for China, ASPAC have ensured to investigate product and
process deviations and develop action plans
. Lead Quality & Compliance teams in identification and implementation of
quality requirements for e -Pedigree, Serialization of Drugs and UDI for
devices.
. Lead teams to develop Supplier Management Plans, SOP's for supplier
API's/materials, supplier qualification and other Quality requirements
from suppliers.
. Lead Quality & Regulatory teams and worked closely with Major Pharma &
Contract manufacturing organizations such as J &J, Merck, Schering Plough
and CMO's such as SHARP/PCI,EISAI and provided quality and regulatory
expertize
. A solid track record in leading teams in auditing and inspections
conducted by FDA, EMEA,CFA,PDMA, MOH for inspections conducted in US, UK,
Japan, China, Korea and India
. Accomplished lean and process improvements for the Quality organization's
ensuring reduction of waste up to 41%
. Extensive experience in the using Quality Assurance techniques such as
Failure Mode Effects Analysis, Root Cause Analysis, Pareto Analysis,
Ishikawa techniques and Qbd
. Extensive experience in training, mentoring,coaching,Quality Assurance
and RA resources on various QARA methods processes and practices including
IND, NDA, ANDA, 510(K) and PMA processes and submissions and corresponding
regulations.
Professional Experience:
Biogen Inc., Cambridge, MA July 2013
- Present
Role: Senior Quality Assurance Program Manager (Global Drug Serialization &
DQSA implementation)
. Lead Validation team within Supply Chain QA (BIIB) to identify, analyze
product Quality & Compliance including (DQSA, Labeling, Packaging,
Distribution and ePedigree for U.S, Hillerod, South Korea, Argentina,
Turkey, China, Saudi Arabia and Brazil.
. Reviewed supplier agreements and worked with BIIB manager to incorporate
Quality requirements (Supplier) within current supplier documentation.
Analyzed gaps in Supplier assessment and worked to finalize SLA
documentation.
. Review of validation and quality documents and ensure that documents are
good for FDA/EMEA inspections.
. Lead the validation team and conducted Global Risk Assessments for system
processes and generated risk assessment report.
. Lead teams in applying GS1 (Supply Chain standard quality requirements)
to BIIB Supply Chain Quality and Business Processes
. Lead teams in resolving CAPA, Implemented Change controls for different
project work streams and applied DQSA (FDA) requirements and developed
processes and procedures to meet Global BIIB Supply Chain requirements.
. Lead quality teams in establishing quality and validation approach,
validation methodology, and acceptance criteria for the drug Serialization
for Hillerod, South Korea, Argentina, Turkey, China, Saudi Arabia and
Brazil.
Accomplishments:
. Provided subject matter expertise in timely completion of Quality and
risk assessments for each Global market. Quality and validation plans were
acceptable to manufacturing and engineering teams at site.
. Established validation approach, methodology, quality deliverables and
acceptance criteria for the drug Serialization program and for sites such
as Hillerod, South Korea, Argentina, Turkey, China, Saudi Arabia and
Brazil.
. Working with Site Quality Leads/ accomplished leaning validation process
and documentation set by 30 percent RCA, Pareto
Celgene Inc., NJ (Jan 2013
- July 2013)
Role: Senior Program Manager (QA & Regulatory Compliance - GMP Systems)
. Established and monitored supplier qualification and supplier management
process and procedures
. Established Quarantine procedures (API); manufacturing, Batch processing/
handling packaging and labeling processes and procedures. Established
processes and procedures for storage, warehousing and product complaints
and recalls
. Improved existing CAPA handling and Change management processes.
Implemented improvised procedures and established new procedures for
internal audits and FDA Inspection readiness
. Developed Audit and Inspection readiness plans for US and European sites
. Reviewed validation and quality documents and ensure documents are good
for FDA/EMEA inspections.
Accomplishments:
. Accomplished leaning of batch and lot processing cycle time of the
manufacturing & production systems by 25 percent
. New supplier qualification process brought improvements in timely
delivery, optimization of quality of Ingredients, materials
General Electric Healthcare (March
2010 - Dec 2012)
Role: Director, Quality & Regulatory Compliance (India, China, ASPAC)
. Established quality system and processes for design, development, and
calibration of Class 1/II/III devices.
. Managed a team of five quality and validation resources that was spread
in markets such as India, China and ASPAC
. Developed standard operating procedures, processes for supplier
qualification, supplier management thus ensuring supplier quality and
performance monitoring.
. Review of all the validation and quality documents and ensure that
documents are good for FDA/EMEA inspections
. Developed standard operating procedures for device manufacturing and
production, storage and warehousing procedures.
(X-Ray MR/Ultrasound/pacemakers and other Implantable)
. As CAPA leader for India, China and ASPAC (Supply Chain) ensured timely
address of CAPA related to Supply chain processes and systems
. Coached quality teams in creating good quality documentation and
provided direction in establishing, documenting, monitoring and improving
Quality Systems.
. Extensive use of GMP's, 21CFR Part 820. Performing, RCA, FMEA, Pareto etc
to analyze Change controls CAPA's, audit and inspection issues and
ensuring that quality systems are in compliant.
. Lead QA teams in India, China and ASPAC in preparation and execution of
inspection readiness plans for, PDMA and CFA inspections in India, China,
Korea and Japan and remediate Non Conformances from Internal audits and
regulatory inspections
Accomplishments:
. Lead QA team and accomplished no major finding for the FDA Inspections in
India,Korea and China
. Lead QA team to Lean the Quality Processes and lean the process to
reduce the waste by 41%
. Awarded GE Hero, Leadership and Subject Matter Expert awards in the years
2010,2011 and 2012
Pfizer PGRDi, New London, CT (Sep 2007 -
March 2010)
Quality Assurance Manager
. Established and managed the GMP Quality systems and standards for
manufacturing, production Batch control, SPL labeling, packaging and
warehousing procedures.
. Managed a team of three quality resources and a team of four to five
contractors in managing GCP and GMP quality assurance domain
. Implemented guidance for meeting compliance with 21CFR Part 11, 21CFR 210
and 211 and ISO 17025:2005 requirements for Supply Chain Systems
. Prepared and managed Quality Agreements for Suppliers and manufacturing
partners that are located Globally
. Review validation and quality documentation, procedures and ensure that
documents are good for FDA/EMEA inspections.
. Established, implemented and monitored processes and procedures to ensure
timely investigation of product complaints and closure.
. As CAPA lead ensured mitigation of CAPA related to Supply chain
nonconformance processes
. Lead the QA team in ISO 9001:2005 accreditation. Maintained technical
standards analyzed audit findings and ensure to meet ISO non conformances.
Role: Sr. Quality Assurance Lead (WT & Quality Assurance)
. Collaborated with different Quality teams and performed Risk Assessment
for products such as for GMP 210/211/21CFR Part 11 and Information
Security Management and responsible for Quality and Compliance of Global
Supply Chain System for all the modules including Vendor Management and
IVR.
. Developed processes and procedures Change management and Change Controls
and Improved the change control process that saved customer 50 % time for
any product configuration changes
. Identified defects and incidents and identified CAPA. Developed action
plans for CAPA and remediation
Wyeth to Pfizer Migrations
. Subject Matter Expert in providing technical guidance and GMP expertize
on product labeling, printing, distribution and storage handling
processes, procedures and work instructions
. Designed,developed and Implemented Production Change Control Plan that
cut down the cycle time of migration processes by 33 %
. Lead the Quality Assurance teams to support Quality audits and reporting
the findings from the internal and quality audits for remediation;
Coached and mentored new hires in quality in order to building competency
for R &D Organizations
Accomplishments:
. Closure on mitigation of Audit actions and ensuring R&D Compliance 2007
through, 2010
. Completing twenty-five Quality Summary Reports for GMP; in shortest
possible time thus ensuring there is no Audit finding from FDA.
Pfizer PGRDi, New London, CT (June 2005 -
Sep 2007)
Role: Senior Quality and Compliance Associate (cGMP Supply Chain and
Genealogy and Drug Serialization Program
. Developed the validation standards for chemical and microbiological
analysis methods and procedures; ensued qualification of equipment for the
manufacturing and production lines
. Implementation and Quality, Supplier and Compliance policies, procedures
in the organization and initiated Lean, Process Improvements and measured
effectiveness.
. Ensured compliance with standards were in compliance with state, federal,
national and international organizations.
Merck & CO, Rahway, NJ (Jan 2002-
Sep 2004)
Role: Senior Quality Assurance Associate (Contractor)
. Developed process for the Quality Control testing for the finished
products and leaned the processes
. Identifying Non Conformances and CAPA remediation plans for CDAS and
defined change management processes and procedures.
. Ensure Compliance with Quality Plan, Suppler Management Plan and
developed procedures for the Product Batch records, Batch testing ;
Ensure IQ,OQ, PQ of the equipment and Stability Testing
Accomplishments
. Assessed,Analyzed and validated the QMS Change requests for Merck /
Schering- Plough Protocol that optimized time and resources and completed
the project in less than six months rather than nine months
Intel Inc. Palo Alto, CA
(Mar.1999- Dec.2001)
Role: Sr. QA Engineer
. Developed QA Strategy,Quality Test Plans,, approach, processes and
development of entire suit plans and scripts
. Led QA Engineers to develop functional and operational and User
Acceptance tests
Accomplishments
. Identifying highest number of defects in the system and working with
developers to find solutions
MEd link Healthcare, Somerset, NJ (March
1996- Mar1999)
Role: Quality Systems Analyst
. Laid out QA Strategy, test framework and QA procedures for Med link
HealthCare business
. Managed user requirements from customer and performed requirement
analysis, requirement elicitation, and requirement validation.
Accomplishments
. Developed Quality verification and validation process for Healthcare
Physicians Portal
Education
. Master of Science(Information Technology, (Majors, Management Information
Systems) completing last 3Papers by Sep2014)
. Diploma in Computer Science
. Bachelor of Science in Law
Certifications
. Certified Quality Assurance and Validation Manager (General Electric
Inc.)
. Certified Lead Auditor 9001:2008 ;Certified Internal Auditor (13485)
;Certified Lead Auditor (-27001)
. Certified Six Sigma Green Belt (General Electric & Quality
Council);Certificate HP- QTP, HP-QC and HP-Load Runner
. Certified Project Management Professional (PMP) Project Management
Institute, USA
. Certified GE Trainer CSV/ QARA, GCP/GMP/GLP/QSR; Certificate in
Microsoft Project Professional 2010
. Certificate in HIPPA (HIPPA Training Regulatory Affairs Certified (RAPS-
appearing- May 2014)
Trainings
. Training in cGMP/GLP/GCP Regulations ( 21CFR, Part 11, 210, 226 - 58 and
820)
. Training in Setup, Quality Report generation for Track wise; Training in
Sarbanes-Oxley (SOX) 404
. Training in Microsoft Office 2010 -Project Server 2010 & MS - Project
Portfolio Server 2007
. Training in ISO/IEC 20000 -IT Service Management and BO 11.0 -Financial
Reporting System
. Training in cGCP cGLP and cGMP FDA Regulations and SDLC / SLC -Waterfall/
Agile/RAD
. Training in ITIL