Engineer Maintenance

Aaron Frank

314-***-**** ******@*****.***

Experience Summary:

Six Sigma Certified Maintenance Manager and Controls Engineer with over 29

years' experience leading Maintenance personnel in support of Facilities

and Automated Manufacturing processes (PLC/Robotic).

24/7 Support of SAFETY, Production, Engineering, Quality department

operations.

In my years of managing, I have been successful in guiding and leading

departments and personnel to positive daily performance. The skilled trades

include electricians, pipefitters, machinists, mechanics and general

maintenance techs. 29 years working in Union/CBA environments. Adherence to

SAFETY, OSHA, HACCP, TS16949 and ISO 14001 requirements.

In my career I have successfully developed Preventive and Predictive

Maintenance programs. I am Six Sigma Green Belt certified and have

developed and implemented programs that allow Maintenance to properly

analyze and diagnose root problems; these programs have greatly reduced

equipment downtime.

Processes and Applications:

PLC Automation VFD motor control

Servo Motion Control Robotic Assembly

Robotic Welding Robotic Packaging

Robotic Paint E-coat / Powder coat

High speed continuous filling and Conveyor Systems

packaging

Automotive Food and Beverage

Steel / Metal forming Machine Shop/ Machining

Blow Mold Injection Mold

Paper / Corrugated Maintenance Management

Chillers Boilers

Sample of projects completed during career.

Dayton/Cincinnati: PLC/VFD pumps conversion for Metropolitan Sewer District

installation of hardware and programming PLC/VFD's.

Anheuser-Busch STL: Brew House automation, development and delivery of all

training pertaining to PLC, VFD, PanelView hardware and software. Trained

Electricians and Process Engineers.

Rich Products: Construction of a muffin production plant. Conversion of a

dry goods warehouse to a production facility. Project Coordinator

coordinated the startup of 2 new frozen (Ammonia refrigeration) muffin

production lines. This was a $3 million project. Duties included:

coordinating contractors for power feeds, data and phone drops and network

communications of the control processors. Wrote PLC programs for production

lines. Coordinated the setting of production equipment, mixers, depositors,

conveyors.

Integram Seating: Green Belt Certification. Hytrol conveyor project.

Identified numerous issues with the operation and support of the massive

continuous Hytrol conveyor system in the assembly plant. Developed detailed

shift startup work instruction for Maintenance to assure operation at start

of shift. Developed PM task for inspection and pre-emptive support for the

sections of the conveyor system.

Mahle Engine: Coordinator for installation: of a new boiler, chiller, 2

rebuilt air compressors, and new 3000 CFM air dryer. Responsible for

skilled craft support of installation of required piping and vessels.

Honeywell FM&T: Green Belt Project. Redesign the Chemical Treatment System

of the Chiller Condenser Water System. Designed new injection system and

developed new work instructions for testing.

Employment History: Maintenance Management 24/7 CBA environments

Daily Supervision: 24/7 production. Journeyman crafts include:

Electricians, Pipefitters, Millwrights, Machinists, Toolmakers, Maintenance

techs, Operating Engineers, Laborers. Size of departments ranged from 13-42

personnel.

Provide support assistance on PLC and manufacturing systems throughout the

plant.

Direct reports included Maintenance Supervisors and Planners

Maintenance Management duties: Generation of daily PM's, work orders, and

project support. Development of departmental budget, compliance with EH&S,

OSHA, EPA, DNR, TS16949, HACCP, and ISO 14001 requirements. Support of

Engineering projects. Process Improvement projects, Six Sigma, TPM, 5S, GMP

processes. Application of 5Y,8D, CAMP procedures to find root cause.

Member of Plant Safety teams

Honeywell FM&T Bannister NNSA Complex Kansas City, MO 2010-

2011

Facilities Maintenance Supervisor

DOE/NNSA Q clearance Certified

Phase4 Machinery St Louis, MO 2008-

2009

Machine Engineer

Mahle Engine Components Manchester, Mo

2006-2008

Maintenance Department Leader

Integram Seating Pacific, MO 2005-2006

Maintenance Superintendent

Tower Automotive Granite City, IL

2003-2005

Maintenance Team Leader

Rich Products Winchester, VA 2002 -2003

Automation Integrator and Maintenance Team Leader

Center for Business Industry and Labor St. Louis, MO

1992-2001

Controls Engineer Technician IV

Allen-Bradley Company Controls Engineer Dayton, OH 1986-

1992

Education/Certifications

Degree in Robotics Engineering Technology (APPLIED ENGINEERING TECHNOLOGY)

Allen-Bradley Rockwell PLC Hardware/Software Certified

Completed the Allen-Bradley Customer Support Engineer Training program:

Completed 1500+hours training in: PLC system hardware and software VFD

hardware and software MMI hardware and software and people skill courses.

EPA Universal Certification for Refrigeration

Six Sigma Green Belt Certified

DOE/NNSA Q clearance (Top secret) Certified

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