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Project and Maintenance Manager

Location:
Ahmedabad, GJ, India
Posted:
October 06, 2014

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Resume:

PRAKASH G. MISTRY

Contact: +91-812**-*****, 079-********

A4/21, Goyal Intercity, Thaltej, Ahmedabad-380054, Gujarat-380054

Email: acf90i@r.postjobfree.com, acf90i@r.postjobfree.com

Linked In : https://in.linkedin.com/pub/prakash-mistry/1/14b/712

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SR. ENGINEERING PROFESSIONAL (B.E Electrical + M.B.A)

Offering an impressive experience of overall 21 years in delivering optimal

results and business value via technology solutions; targeting the

technology-oriented, reputed Organizations with challenging assignments at

Senior level position, utilizing the skills mentioned below, in challenging

business environments demanding high standards of quality and precision.

Project Planning & Management Industrial Project Management

Business Development, Project Utilities & Plant machinery Management

Marketing, Feasibility studies, Market Energy Management & Conservation

Analysis Site Management/Execution

Excellent techno commercial skills Quality Management

Installation, testing and commissioning Inventory and Spare Parts Management

Automation/Control system design

Contractual and technical expertise

Project Engineering, Estimating and High Performance Team Management

procuring, EPC management Client Management

Contract/Tender Management Excellent Interpersonal and stakeholder

Cost optimization and negotiation management

Operation and Maintenance/Reliability Advanced computer skills MS office,

management/Engineering Management Word, Excel, Power point, Internet, MS

Resource/Vendor/subcontractor Project

management Advanced & overriding commitment to OH

Cross-Cultural Communication & S and HSE

Excellent Oral & Written Communication

skills

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PROFESSIONAL SYNOPSIS

< Technically competent and highly empowered professional offering cross-

functional experience in handling projects in Power Transmission and

Distribution (LV, HV, EHV), Industries, Utilities/Services and continuous

process plants.

< Gained International experience working in Australia and Nigeria; last

spearheaded as Electrical Lead for SRS Electric Pty Ltd, Minto, NSW,

Australia.

< Proven acumen in handling EPC project of EHV, HV, LV system from

conception, site surveys, estimation, tendering, costing, vendor

development, subcontracting, negotiations, ordering, client inspections,

FATs, SATs, Installation, testing and commissioning, Invoicing and

Payments, Cash Flow management of project, Financial reports and

technical reports of projects.

< Adept in mentoring green field/brown field projects and maintenance in

Process Industries, Textiles, Cables, Maize, Agro, Ceramics and

Engineering Industries right from conception, scoping, basic / detailed

engineering, Planning, Organizing, Scheduling, Implementation, monitoring

and controlling to ensure project accomplishment within defined time/cost

parameters.

< Proactive and goal-oriented leader, flexible and able to adapt quickly to

changing business environments; and needs ensuring the delivery of new,

highly effective business on time.

< Skilled at planning, designing, implementation and operation of project

functions; expertise in Maintenance, trouble shooting, modification,

rectification and revamping functions

< Experienced in System Automation, PLC/HMI/SCADA technology, VFDs/VSDs,

lead the designing, implementation and operation

< Effectively participated in design, modification and reliability

functions of fast moving high speed fully automated process equipments

and utilities like maize, agro, ceramics, cables, textiles and

engineering industries with detailed knowledge of RCM, MTBF, OEE and TPM.

< Established performance benchmarks in implementation of planned

preventive/predictive/breakdown maintenance practices to optimize

machines availability with constant endeavours to realize minimum

downtime. Instrumental in carrying out breakdown analysis by RCA and Why

Why analysis

< Core strength in designing operational parameters/application of best

maintenance practices and re engineering principles. Fully conversant

with internationally adopted HSE/Safety norms, systems, procedures,

practices and related regulatory provisions. Deft in designing and

implementing quality systems and procedures to ensure strict adherence to

quality parameters

< Deft in introducing control/improvement process to reduce wastages and

enhance overall operational efficiency. Thrive in a deadline intensive

environment, multitask, perform under pressure and meet deadlines, Goal -

oriented, systematic planner with a big picture perspective, excellent

man management, time management and leadership skills

< Proactively contributed in preparation of quarterly/yearly budget for the

projects and plant maintenance. Deftly implement cost rationalization

measures to maintain overall competitiveness.

< Initiated the system of MIS reporting to update the management on regular

basis

< Vendor Relations - Liaison with various Vendors with track record for

building strong relations with the right vendors to reduce costs, improve

support/service, and support strategic goals

< Multitasking credentials with excellent planning, execution, monitoring

and resource-balancing skills, as well as the ability to handle multiple

tasks in high pressure environments and deadlines.

Soft Skills:

Analytical Skills ( Interpersonal Skills ( Project Management ( Team

Building ( Team Management ( Time Management ( Communication Skills (

Organizational Skills ( Success Oriented ( Problem solving Skills (

Coordination Skills (

Technical skills:

PLC Siemens, Omron, Allen Bradley, Mitsubishi. Yokogawa and Ge-Fanuk

SCADA RS-View Studio, Win CC, Pro-tool and SMART OPC

TOUCH PANEL & HMI Proface, In-touch and Siemens

DRIVES/VFD Siemens, Fuji, Mitsubishi, Delta, Yaskawa, Danfoss, Allen

Bradley, ABB, Deitz, Cont Tech

INSTRUMENTATION & Temperature Controllers, PID Controllers, RTD's and

CONTROL SYSTEM Thermocouples, Transmitters, Scanners, Recorders, I/P

Converters, E/P convertors, Load cells, Sensors, Proximity

switches, Pressure switch, Pressure gauges, Control Valves,

Actuators, Solenoid valves, Flow Meters, Encoders and tacho

generators, LVDT, optical pyrometers, Pneumatics and hydraulic

system

ELECTRICAL Sub-stations, Switch-yards, Transformers, Isolators, CT/PT

Units, L.As, HT and LT Equipments, Circuit Breakers, Large size

DG Sets, Steam Turbine, Gas generators, Capacitor banks, APFC

System, UPS, Inverter, Stabilizers, power distribution panels

(MPDB, MLDB & DB), P.C.Cs, M.C.Cs, Bus ducts, HT/LT cables,

laying and cable tray/trenches, Overhead Lines, A.C/D.C Motors,

Starters, Submersible pumps, Lighting (Plant, Office and

outside), CCTV, LAN, telecommunication, Earthing

MECHANICAL Compressors, Boilers, Thermic Fluid heaters, Humidification

plants, HVAC, Nitrogen Gas plant, RO Water plant, Water

softening plant, Chillers, Generators, Tank Farm, Pumping

station, CRP, Workshop, VAS, Hydrogen Gas Plant, piping

distribution, Fire fighting equipments, EOT Cranes, MH Lifts,

Hoists, Conveyors, Silos, Dryers, Stirrers, E.T.P, Cooling

Towers

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PROJECTS HANDLED

< System design, Installation, testing and commissioning of 132 KV Cable

installation, GIS, Tower, Switchyard and Transformers end termination,

jointing, Earthing and bonding and accessories at Torrent Power Ltd,

Ahmedabad

< 132 KV, 66 KV, 33 KV and 11 KV cable laying in power distribution &

transmission, accessories, installation projects at Torrent Power Ltd.

Ahmedabad, Gandhinagar, Agra, Dahej and Surat circle (More than 200 Kms

of Underground Networking)

< 66 KV Overhead and underground network, Transmission Towers, System

design, accessories, end termination, jointing, earthing and bonding at

GIDC Vapi

< 11 KV and LT power distribution project of Sandesh, Applewood Estate Pvt.

Ltd. Ahmedabad.

< Total Project Management of 132 KV Cable manufacturing plant machinery

with utilities, substation, power distribution, utilities, piping

distribution, lighting at Torrent Cables Ltd

< Total Project Management including FAT and SAT at China and India for

Aluminium Corrugation line at Torrent Cables Ltd

< Total Project Management of composite textile unit plant machinery and

equipments, utilities, substation, power and piping distribution,

boilers, compressors, generators, pumping stations, CRP, transformers,

HT/LT equipments, power plant, lighting at ATM Ltd, Nigeria and Ashima

Dyecot Ltd

< Maintenance/Reliability and Engineering functions of various industries

like Engineering, Electrical, Maize, Agro, Textiles, Cables, Ceramics

< Up gradation and automation of Sizing, Printing and Stenter machines by

logic and system design which resulted into increase in production,

quality output and energy saving at ATM LTD

< System design, preparation and installation of 3000 KVAR with APFC Panels

and capacitors which resulted into reduction in electricity bill and

energy saving

< Installation, testing and commissioning of Maize Cleaning Unit at Maize

Products, Ahmedabad

< System design, Installation, testing and commissioning of 1MW and 0.8 MW

LNG based Gas Engine project at VPJ group which resulted into power

consistency, increase in production and quality, reduced power cost

< Total Project Management of two projects of Wall and Floor tiles

manufacturing machinery and utilities, substation, power and piping

distribution, compressors, generators, pumping stations, transformers,

HT/LT equipments, power plant, lighting at VPJ group

< Several projects for performance improvement, up gradation and energy

conservation, plant automation

< Indigenous spares development against imported ones and substantial cost

saving in import cost

< Developed Product mix module for calculating profitability of

business/product and feasibility Studies

< Developed model and implementation of power trading through "Open Access"

at Torrent Cables Ltd which resulted into substantial cost saving in

electricity bill

< Carried out market research and business unit set up for business

diversification in electrical field

< Design, manufacturing and testing of panels for agro based industries

which were exported to U.K.

< Design, manufacturing and testing of panels to achieve approval of

Central Power Research Institute, Bhopal

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CAREER HISTORY

SRS Electric Pty Ltd, Minto, NSW, Australia Electrical

Lead Apr'14 - Jun'14

Key Credentials:

< Handling projects of M.C.C, P.C.C, Switchyard marshalling / distribution

boards, VFD Switchboards, PLC panels, Control, protection & metering

panels of secondary system of 132 kV Substations as per standards of

electricity commission of NSW, Electrical fit out of Modular control

buildings for secondary system of 132 kV substations as per agreed

standards and processes.

< Total manufacturing control & it's on time execution to achieve target

dates of specific project, Material Management, Quality assurance,

Schematic diagrams and technical specifications

Torrent Cables Limited, Ahmedabad/Nadiad, Gujarat, India A.G.M

(Project) Apr'08 - Oct'13

Key Credentials:

< Initially responsible for Plant and utilities projects and after

maintenance functions and operations of utilities/services i.e.

Responsible for Projects as well as maintenance/Engineering functions

< Responsible for Project conceptualization, planning, execution,

installation, testing and commissioning of projects in Mechanical,

Electrical and civil fields in order to accomplish its goal within

schedule, budget and agreed quality standards

< Project Analysis, Project planning, Costing, Budgeting, Estimation,

Project monitoring & scheduling/tracking - commercially and technically.

Regular documentation and updates/reporting to management and

stakeholders for project progress and cost, time and quality reviews like

budgeted v/s actual.

< Total control of project and value addition by providing key inputs and

expertise for quality, project cost, project schedule and operating cost

< Identify resources reqd., discussions with team leaders, members for

effort estimation, activities planning

< To carry out project documentation including drawings, technical

specifications, project closing documentation, narrating meetings,

learning lessons, project library

< Installation, commissioning, startup and rectification activities to

achieve realization of project objectives.

< To carry basic/detail engineering, system design, drawings, Internal

Plant Modification, Projects for introduction of new products, capacity

enhancement, cost saving schemes.

< Equipment sizing calculations, Load Calculation, Load flow calculation,

Short circuit calculation, Transformer sizing calculations, Cable sizing

calculations, Cable schedules, Power factor calculations and APFC

calculation, Lighting calculations, Power and lighting layout, LV/MV

Single line diagrams, Control schematic diagrams, Interconnection

diagrams, Cable termination diagrams, Earthing Layouts, Electrical

equipment layouts, cable layouts, Bus duct layout and sizing, Preparing

bill of material for complete electrical system. Air, Water

(RO/Soft/Chilled/Raw), Steam, Gas and other utilities consumption

estimate calculation, P&ID drawings and piping diagrams

< Technical specifications preparations and review, approvals of technical

specs of equipments, vendor & supplier identification and evaluation,

technical comparisons, technical recommendations for equipments,

utilities and machineries, FATs, SATs, handling contractors and vendors.

< Coordination with technical consultants, contractors and subcontractors,

vendors, architects and government agencies for various statutory

approvals.

< To identify risk and closure of risk and problems during project

execution by problem solving skills

< Spearheaded the team of 12 team members of Managers, Engineers and

supervisors and direct/indirect labor

< Handled projects from conception, system design, material procurement,

vendor identification and evaluation, negotiations with

contractors/vendors, obtaining approvals from authorities, budgeting,

costing, estimate preparations, tender management, contract management

< Performed Installation, commissioning, startup and rectification

activities to achieve successful realization of project objectives. Site

execution and management

< Coordinated and oversaw the team development and standardized process

development to support long-term effectiveness of project management

teams. Ensured safe working procedures and practices are followed at all

times

< Preventive, Predictive and breakdown maintenance, trouble shooting and

overall engineering functions of utilities and fully automated plant

equipments.

< Identified equipment reliability improvement opportunities through Root

Cause Analysis, Reliability centred maintenance (RCM), TPM, MTBF, OEE and

implemented best practises in maintenance.

< Planning and performing scheduled asset care programs and functions

< Providing integrated engineering, construction/installation,

commissioning and maintenance services to the power, transmission and

electricity distribution markets

< Cable system design and specification, Civil and structural design co

ordination and construction, Control and electrical systems, Earth grid

installation, Feasibility studies and surveys, EHV/HV/LV power line

design and construction

< Project Handling from conception, system design, material procurement,

vendor identification and evaluation, negotiations with

contractors/vendors, obtaining approvals from authorities, costing,

estimate preparations, tender management, contract management

< Site surveys, BOQ and drawings preparations, Overall project layout and

schedule preparation, System design, Installation, testing and

commissioning of 132/66 KV Cable installation, GIS, Tower, Switchyard and

Transformers end termination, jointing, Earthing bonding and accessories

African Textiles Manufacturers Ltd, Nigeria Manager

Feb'01 - Jan'08

Key Credentials:

< Initially responsible for Plant and utilities projects and after

maintenance functions and operations of utilities/services of composite

textile mill i.e Responsible for Projects as well as

maintenance/Engineering functions

< Responsible for Project conceptualization, planning, execution,

installation, testing and commissioning of projects in order to

accomplish its goal within schedule, budget and agreed quality standards

< Project Analysis, Project planning, Costing, Budgeting, Estimation,

Project monitoring & scheduling-commercially and technically. Regular

documentation and updates/reporting to management and stakeholders for

project progress and cost, time and quality reviews like budgeted v/s

actual and keeping all stakeholders updated

< Total control of project and value addition by providing key inputs and

expertise for quality, project cost, project schedule and operating cost

< To identify need for resources, to work with team leaders and members for

effort estimation, activities planning and discussions

< To carry out project documentation including drawings, technical

specifications, project closing documentation, narrating meetings,

learning lessons, project library

< Installation, commissioning, startup and rectification activities to

achieve successful realization of project objectives.

< To carry basic/detail engineering, system design, drawings, Internal

Plant Modification, Projects for introduction of new products, capacity

enhancement, cost saving schemes.

< Equipment sizing calculations, Load Calculation, Load flow calculation,

Short circuit calculation, Transformer sizing calculations, Cable sizing

calculations, Cable schedules, Power factor calculations and APFC

calculation, Lighting calculations, Power and lighting layout, LV/MV

Single line diagrams, Control schematic diagrams, Interconnection

diagrams, Cable termination diagrams, Earthing Layouts, Electrical

equipment layouts, cable layouts, Bus duct layout and sizing, Preparing

bill of material for complete electrical system. Air, Water

(RO/Soft/Chilled/Raw), Steam, Gas and other utilities consumption

estimate calculation, P&ID drawings and piping diagrams

< Perform Installation, testing, commissioning activities, site execution

and management

< Supervised the project, contract execution and performance through

regular scheduled reviews with management to ensure adherence to contract

< Coordinated and oversaw the team development and standardized process

development to support long-term effectiveness of project management

teams

< Ensured safe working procedures and practices are followed at all times

< Spearheaded the team of 6 engineers, 30 technicians, and performed Energy

conservation activities, modification, redesigning and

revamping/automation

< Involved in inventory management, spares parts management and coordinated

with the Contractors and subcontractors

< Reduction in the downtime of the machines and utilities by Preventive &

Predictive maintenance practices and system improvements.

< Hands on experience of fault finding, fault diagnosis/analysis, trouble

shooting and repairs by possessing in depth knowledge of engineering

principles and applications and control systems.

< Handled complex and automatic control systems. Energy Saving and

continuous process development by applying various Engineering principles

for machinery and utilities performance development.

Ashima Dyecot Ltd, Ahmedabad, Gujarat, India Manager/ Asst. Manager /

Sr. Engineer Nov'95 - Feb'01

Key Credentials:

< Initially responsible for Plant and utilities projects and after

maintenance functions and operations of utilities/services i.e

Responsible for Projects as well as maintenance/Engineering functions

< Conceptualization of the project, system design, planning, budgeting,

implementation and monitoring

< Performed Installation, commissioning, startup and rectification

activities to achieve successful realization of project objectives

< Responsible for Project conceptualization, planning, execution,

installation, testing and commissioning of projects in order to

accomplish its goal within schedule, budget and agreed quality standards

< Installation, Testing, Commissioning and Lead the Engineering team &

spearheaded maintenance functions in the Textile Continuous Processing

Plant machinery

Maize Products, Ahmedabad, Gujarat, India Assistant Engineer

Electrical Oct'94 - Nov'95

Key Credentials:

< Performed electrical installation and maintenance of plant machinery of

starch, glucose, dextrose, dextrin, sorbitol, gluten, maize oil and

utilities like electrical substations (08 substations), H.T / L.T

equipments, Steam boiler up to 30/45 tones, Steam turbine up to 2.5/4 MW,

different type of motors, starters and electrical equipments, Air

compressors, DG Sets, dryers, hydrogen gas plants, centrifuge,

formenters, stirrers, auxiliary services

< Prepared single line diagrams of plant and performed load estimation,

power distribution, load management, energy audit activities handling

team of 30 technicians

< Installed and commissioned maize cleaning automated plant with the help

of in house technicians

J.J Industries, Ahmedabad, Gujarat, India Electrical Engineer

Aug'92 - Oct'94

Key Credentials:

< Involved in designing, manufacturing, testing, installation,

commissioning and maintenance of different types of power and control

panels used in industries

< Performed Cost analysis, material management for manufacturing activities

< Performed system study, customized designing and solution providing in

power system and control engineering

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ACADEMIA

* B.E. (Electrical), 1992, North Gujarat University, Gujarat, India

* MBA (Finance), 1999, Gujarat University, Ahmedabad, India

Professional Enhancements:

< Certificate of competency for Electrical Supervision, I,M & E Department,

Government of Gujarat, India - 1993

< Exploring MS Office and Windows from ACT, Ahmedabad

< Training Program on MS Project at Torrent Cables Ltd, Nadiad

< Training Program on ISO 9000 by external faculties at Ashima Dyecot Ltd,

Ahmedabad

< Workshop on Leadership skills development at Torrent Cables Ltd, Nadiad

< Seminar "Smartelec 2013 - Smarter Equipment for Smart Grids" - GETCO

Baroda

IT Skills:

< Advanced knowledge of Microsoft Office, Word, Excel, Power Point,

Microsoft Outlook and Lotus Notes.

< Sound knowledge of MS Project, Auto cad, ERP, Advanced internet

navigation and research skills.

< PLC programming and computer networking

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PERSONAL DOSSIER

Marital Status: Married Languages Known:

English, Hindi & Gujarati

Nationality Indian References:

Available on request[pic]



Contact this candidate