Engineer Manager

SURESH KUMAR .NAMALA

Flat no *** behind vijaya bank friend’s colony, Chandanagar Lingamplly (PO), Hyderabad,

Andhra Pradesh.

Mobile no +91-990*******,

E – mail : ***************@*****.***.

************@*****.***

Resume Title – Manager Welding.

Technically Profession and had completed 17yrs in welding engineering field successfully

and moving forward towards great achievements and challenges.

Establishing Procedure, Implementing, Sustaining, Monitoring, Reviewing and Analysing

data is my strongest.

Qualifications:

B.E (mechanical).-Bangalore, IIME

Diploma in Mechanical- Guduru Govt. Polytechnic.

Industrial Training Centre (vizag govt. of Andhra Pradesh)

Naval Dock Yard Apprentice (vizag).

Additional Welding Certificates :

CSWIP 3.1, (TWI, Cambridge (UNITED KINGDOM)).

IWT –International Welding technologist - (International welding institute).

Advance Institute of Welding Technology(Chennai) - WPS-PQR-WPQ.

Advance Institute of Welding Technology(Chennai) – QA & QC.

ABB Robotics Training (Bangalore).

Process Knowledge :

Seeked knowledge in Process like SMAW, GMAW(MIG/MAG), GTAW, FCAW,OFW,

CAG, and their defects remedies. Dissimilar metals welding,Nonferrous welding,

automation (robot) and semi automations. Developed welding programming on robots

setting parameters done.

Potential Abilities

Developed different ways of welding process, like Stellite hard facing, Tungsten hard facing, Argon Mixer gas. Reduced labour cost (like eliminating spatters). Minimised welding

distortion by implementing proper sequence. A very strong process developed on materials

like Carbon steel, Stainless steel, Duplex stainless steels, Aluminium, Titanium etc.

Implemented MFC (manufacturing charts), weld maps, weld sequence, work instructions for

ease of the operators as per process dependent. Fixture developments.

Sound knowledge :

in welding standards, drawings, symbols and codes.

Projects Handled:

Amphibian floating system (AFFS) for INDIAN ARMY.

Front End Tipping system (FET) for TATA INDIA

Horizontal direction drilling (HDD) for AUSTRALIA.

Water separator for AUSTRALIA .

Mining - Coal Pick bits, Rock roller bits for AUSTRALIA, SOUTH AFRICA, USA,

BRAZIL,CHILE,ITALY,MALAYSIA,

Metro Railway, Head stock for ALSTOM (Brazil), BOMBARDIER(Germany).

Had a Sweden trip through company for the welding process, to have a defect free

products and parameters setting and reducing cycle time.

Day to day activities :

• Planning daily activities as per the requirements.

• Segregation of urgent and Prioritisation of the works.

• Availability of spares measuring to avoid from disturbance in work.

• Involving in small group activities.

• Checking for the skill of the welders as per requirements.

• Preheating, post heating checking.

• Parameters setting.

• Ensuring Defect free product.

• Qualify welding procedure and welder as per the applicable standard.

• Verify correctness of consumables and proper baking / storage.

• Ensure proper preheating and monitor welding parameters during welding.

• Carryout visual inspection of root run, cap and ensure inter-pass temperature as per

WPS.

• Check dimension of finish weld.

• Defects cause analysis and preparation of prevention procedures.

• Weld Distortion prediction by analytical. with correction and prevention.

• Preparation / review of production schedules, PWHT requirements and WPS / PQR /

WPQ documentation.

• Verifying the documentation and correctness of the fill-up.

• Ensuring DPT test done properly.

• Checking for the machines efficiency and utilisations.

• Calculating operator’s efficiency and utilisation, quality levels.

• Ensuring proper housekeeping and safety before, during, after welding.

Field of Special Competence:

• Welding consumables storage validity checking.

• Checking for the availability of all the test certificates.

• Ensuring Dimensional Inspection of all detailing components.

• Conduct WQT on subcontractors welders

• Training classes for welders theoretically and practically.

• Conducting WPS, WPQR as per the requirements.

• Satisfying the customer requirements.

• Making surprise audits in the shop floor to ensure the process.

• Qualifying the welding procedure and welder as per the standard requirements.

• Ensuring availability of proper and valid test certificates of the consumables.

• Proper usage of baking ovens and holding ovens.

• Proper temperature maintenance.

• Checking for the consumables with 3rd party as they are meeting the requirement

standards.

• Ensuring the storage of Low hydrogen electrode and rutile electrode.

Experience in different organisations :

• 1996-04- WIPRO (as a operator and shift supervisor).

• 2004-06- Indian Railways (as welding supervisor).

• 2006-12- SANDVIK ( as a welding engineer).

• 2012-till date in CENERG GLOBAL TOOLS (as a welding Manager).

Mechanical tools: Microsoft Word, Excel, Power point.

Personnel Information

Date of Birth: 20 thJanuary 1974

Languages Known, Hindi, Telugu & English

Marital status: Married

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