Engineer Process
Resume:
JESSE FEDEROWICZ
Phoenix, AZ *****
*********@*****.***
PROFESSIONAL SUMMARY:
Motivated, technical engineering professional with 14 years experience in
semiconductor and medical device manufacturing and research. Exceptional
interpersonal skills for leading cross-functional teams. Wealth of
experience in process matching for equipment and fab location transfers.
Demonstrated strengths in:
SolidWorks proficient Yield Enhancement
Electrical Characterization Statistical Process Control
Techniques
Materials Characterization Process Integration
Techniques
Design of Experiments LEAN Manufacturing
WORK EXPERIENCE
GE Healthcare Phoenix, AZ
2013-Present
Sr. Process Engineer: Healthcare Global Supply Chain
. Directed product transfer activities for U-Systems transition to GE
Healthcare.
U-Systems Inc. Phoenix, AZ
2008-2013
Sr. Process Engineer: Transducer Division
. Directed yield enhancement projects for all transducer technologies.
. Designed parts, components, assemblies, fixtures, and tooling for
transducer fabrication. Developed schematics and drawings for internal
works instructions, vendor component fabrication, and vendor machine shop
manufacturing.
. Developed inspection standards for acceptance; trained assemblers and
machinists the operation of gauges, indicators, calipers, multi-meters,
and other measurement instruments for quality assurance.
. Tested, optimized, and released new process flows to increase product
yield and reduce labor hours resulting in a 35% increase in production
revenue.
. Implemented failure analysis methods to characterize and optimize
assembly methods resulting in transducer performance improvement and
variation reduction.
. Led product development team to design, build, and deliver transducer
arrays to new customers.
. Utilized materials characterization techniques to provide optimal
materials in transducer product design.
. Designed and developed electroless plating process, expanding transducer
design capability.
Freescale Semiconductor Chandler, AZ
2007-2008
Device Engineer: Chandler Wafer Fab
. Managed Universal Design Rule (UDR) Non Volatile Memory product yield and
reliability with engagements in fab processing, measurement targets and
limits, process integration design, failure analysis, application
testing, and business group requests.
. Directed yield enhancement projects for all fab technologies by test
structure analysis, leading to a 40% defect density reduction as measured
by characterization vehicles.
. Led excursion prevention strike teams for prompt containment and root
cause of process issues resulting in a cost savings of over $2.1MM in UDR
technology scrap.
. Executed critical analysis for photolithography process transfer
resulting in $3.6MM annual cost savings.
1. Increased E-test parameter Cpk by an average of 50% and improved
predictive yields through statistical application of SPC, ANOVA, and DOE
tools for process troubleshooting and optimization.
2. Mentored device technicians and process engineers in solid state device
physics, statistical design applications, software usage training, yield
improvement projects, and dispositioning instructions.
. Introduced a new project design that assesses yield gain opportunity for
all fab technologies.
Rohm and Haas Inc Phoenix, AZ
2002-2007
Research Lab Process Engineer: CMP Integration Center
3. Managed SPC and preventative maintenance of all process equipment,
direct ANOVA and DOE statistical projects for process troubleshooting and
optimization.
Mentored process technicians and application engineers in CMP process
techniques, CMP equipment capability, data analysis methods, and
semiconductor fabrication processes.
4. Designed and implemented training programs, project goals, and personal
development goals for process technicians that aided in increasing
proficiency in research lab operations.
5. Managed research lab's external vendors with respect to equipment
maintenance schedules, chemical process outsourcing, custom part design,
new product qualification, and equipment modification design and testing.
Directed improvement projects resulting in $400K annual savings in repeat
testing and an average of 24 hour reduction in data turnaround time.
. Completed process qualifications for new 200 and 300mm research lab CMP
equipment.
. Member of the Crisis Management Safety Team and Emergency Response Team.
Motorola Inc. Mesa, AZ
2000-2002
Etch Process Engineer: MOS6 Wafer Fab
Enhanced performance, increased yield, and tracked SPC for etch
manufacturing area. Area of responsibility included CMP, Photoresist
Ash, and Nitride Dry Etch equipment.
6. Characterized novel CMP back grind process for wafer thinning
application. Project included pricing materials, DOE process
optimization, testing and optimizing CMP consumables, and calculating
overall financial cost vs. improved product yield savings.
7. Completed manufacturing fab process transfer of LDMOS technology to
Motorola Scotland Fab. Detailed all etch process information, critical
targets, and integration concerns.
Motorola Manufacturing Engineering Rotation Program (MERP)
2000-2001
8. Established information feedback loop between wafer Fab and Final
manufacturing units by completing Visual basic program for automated
reports of Wafer Level Burn In Cluster Yields, parametric comparisons of
lots, and predicting final test yields. Presented information at
Motorola MOS12 Site Technical Forum.
9. Successfully completed process qualification for installed Spray Acid
Tools for GaAs etch processes as well as new chemical supplier
qualifications 1 month ahead of schedule.
10. Characterized the process window, finalized recipes, and demonstrated
the feasibility of shallow trench isolation implementation as well as
single trench fabrication. Published Motorola internal paper "STI
Integration of LDMOS in MOS6" and "Single Trench Fabrication of MOSAIC5
in MOS6" with mentor.
EDUCATION
Bachelors of Science, Colorado School of Mines, Golden, CO.
Major: Chemical Engineering and Petroleum Refining
Minor: Business Management
Graduation: May 2000
Masters of Science and Engineering, Arizona State University, Tempe, AZ.
Major: Materials Science
Graduation: May 2009
HONORS and AWARDS
Rohm and Haas Award for successful startup and process qualification,
Motorola Outstanding Engineer Award, Motorola Award for Successful
Process Transfer, Engineering in Training (EIT) Certification.
ACTIVITIES and HOBBIES
Central Arizona Regional Science and Engineering Fair Judging
volunteer, Habitat for Humanity volunteer, church youth group
volunteer, flag football, basketball and rock climbing.
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