Manager Mechanical Engineer

RENATO U. REYES

Home Address : Spring Homes, Bucal, Calamba City Philippines

Current Address : No. 7, Mysori Avenue, Azaadville, Gauteng, South Africa

Mobile : +27-72-533*-***

E-mail : *********@*****.***.**

SUMMARY:

Twenty eight (28) years of progressive manufacturing experience in pulp and paper, tissue manufacturing and converting in the

following fields:

Operation and maintenance of a 50.0 TPD Crescent Former Tissue machine with Honeywell 3000 DCS and Quality Control

System.

Operation and maintenance of a fully automated 50.0 TPD De-inking plant with bleaching and hot disperger system.

Excellent skills in all areas of manufacturing in pulp and paper, tissue manufacturing and converting.

Operation and maintenance of DAF water treatment plant.

Tissue converting operations employing Fabio Perini and Casmatic converting machines, injection molding machines,

aluminum foil/cling film winders with automatic packaging systems.

Manufacturing and engineering experience with different processes in Pulp and Paper like Chemical Pulping with 3 -stage

bleaching, Mechanical and Thermo-Mechanical Pulping.

Project management.

TECHNICAL QUALIFICATIONS:

Production management, Quality Control, Maintenance and Engineering.

Setting of quality systems and procedures for ISO certification.

Erection, maintenance and repair of high speed paper machines, pulp and paper mills, and rotating equipments e.g. stock

pumps, vacuum pumps, compressors, suction press rolls, etc.

Maintenance and repair of cement plant machineries e.g. jaw crushers, rotary kiln, coal mill, clinker conveyors, raw and finish

mill liner replacements and gearbox servicing, bucket elevators, belt conveyors and etc.

EMPLOYMENT HISTORY:

Maintenance & Engineering Manager

Tissue Mill and Converting Plant

Sams Tissues Products (Pty) Ltd. – Krugersdorp, South Africa

December 2011 – Present

Oversee day to day operation of the mill which includes production, engine ering and maintenance, quality control,

materials management and manpower development.

Develop manufacturing standard operating procedures, quality manuals and standards for implementation to plant

production operation, quality assurance and maintenance ma nagement.

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Key accomplishments: 1. Reduced mill fresh water consumption from 426 m /day to 180 m /day.

2. Reduced chemical consumption to 40%.

3. Reduced Boiler fuel (coal) consumption.

4. Increase machine production to 18% average per day.

Production Manager

Chandaria Industries Ltd. – Nairobi, Kenya

Paper & Forest Products Industry

August 2002 December 2011

Nine (09) years of progressive experience managing Production, Quality, Safety and Cost Control for the largest tissue

manufacturing and converting company in Kenya, East Africa.

Oversee 11/13-hour rotating shift operation, directs and supervise the daily operations and Quality Assurance of the tissue

mill with 02 tissue machines and a combined output of 22 TPD overseeing 60 – 70 employees daily.

Project design for installation of 50 TPD de-inking plant and waste water treatment plant including project review analysis,

project management and implementation.

Key member of team to gain ISO 9000 certification auditing existing processes, identified critica l gaps and designed new

corrective procedures, wrote standard operating procedures, sampling plan and test methods and trained staff to achieved

certification.

In-charge for the local collection of waste paper to sustain a 50 TPD waste paper requirement of a 100% waste based

tissue mill in the country.

Key Accomplishments:

Improved quality and daily production output to an average of 22 TPD from 18 TPD

Worked with vendors/suppliers reducing inventory levels by 30% through JIT implementation.

Environmental management: Implemented policy of Zero discharge of effluent water to Nairo bi City Council Sewerage

System by modifying existing waste water treatment facility.

Reduced consumption of the following utilities:

Power – 1,150 units/MT from 1,320 units/MT per day

a.

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b. Water - 15 m /MT from 32 m /MT per day

Maintenance Supervisor

Crown Paper Mill Ltd. - Ajman Free Zone, United Arab Emirates

Paper & Forest Products Industry

April 2001 August 2002

Responsible for the preventive and predictive maintenance of all equipments for efficient operation including planning and

scheduling of all maintenance activities of the 30 TPD tissue machine and ancillaries including 03 - units 1200 kW Perkins

diesel generator.

Develop and implement policies, work instructions and procedures for technical and engineering work performed in the

department.

Production Engineer

Dubai Converting Industries LLC, United Arab Emirates

Consumer Goods Industry

March 2000 January 2001

Reporting directly to Converting Manager.

Manages the production, maintenance and quality control of the tissue converting p lant overseeing 12/12 hour rotating

shift of 30 employees.

Developed plans for productivity and quality improvement programs and implementation of corrective/remedial action.

Mechanical Team Leader / Maintenance Planner

Olayan Kimberly Clark, Bahrain W.L.L. Kingdom of Bahrain

Paper & Forest Products Industry

March 1993 January 2000

Reporting to the Production Manager. Involved in erection, commissioning and start-up of 50.0 TPD crescent-former tissue

machine in October 1994 and designated as Production Supervisor overseeing a crew of 08 on 8-hour shift.

Promoted to Senior Mechanical Engineer in 1996 reporting directly to Maintenance Manager with a team of 06 in the

department. Responsible for maintenance and engineering of OKB tissue mill.

Paper Machine Supervisor

Paper City Corporation of the Philippines - Valenzuela City, Philippines

Paper & Forest Products Industry

January 1990 February 1993

Erection and supervision of 80 TPD Newsprint machine complete with stock preparation system.

Reporting directly to the Operations Manager and supervising 15 personnel on 12/12 hour rotating shift from stock

preparation system, paper machine to rewinding/finishing section.

Area Engineer - Pulp & Paper Division

Paper Industries Corporation of the Philippines – Bislig, Surigao Del Sur, Philippines

Paper & Forest Products industry

January 1987 June 1989

Mechanical design of equipment and process mo difications, mechanical drawing preparation of parts for fabrication of pulp

and paper process equipments from chip yard, chemical pulping and bleaching, mechanical and thermo -mechanical

pulping processes, 01 newsprint and 01 Kraft board machine.

Preparation of annual shutdown plans and budget allocations of capital budget projects.

Erection of 100 TPD VOITH de-inking plant.

Maintenance Supervisor

Pacific Cement Company, Inc., Surigao City, Philippines

Mining & Metals Industry

October 1984 September 1986

COMPUTER SKILLS AND SOFTWARE USED:

Intel P4 - Computer Hardware Maintenance

MS Office (Word, Excel, Power Point) and basics of AUTO-CAD

Proficient in Windows based OS (Windows Xp and Windows7 Pro).

Computerized Maintenance Management System and Condition Monitoring (COMMS10)

Honeywell TDC 3000 DCS and Siemens PLC

EDUCATION

Degree: Bachelor of Science in Mechanical Engineering - BSME

Cebu Institute of Technology, Philippines

Year Attended: 1979 - 1984

Mechanical Engineer's Licensure Examination - 1984”

Government Exams Passed:

Affiliation: Philippine Society of Mechanical Engineers - 1985

TRAINING / SEMINARS ATTENDED:

ISO 2001 – Internal Auditor

Chandaria Industries Ltd., Nairobi, Kenya

th th

13 -14 October 2011

Cleaner Production & Solid Waste Management

Safari Park Hotel, Nairobi, Kenya

Year Attended: 2003

TISSUE 101

Kimberly – Clark, Bahrain

Year Attended: 1994

Universal Station Operator – Honeywell TDC 3000

Goldstar-Honeywell Training Center, Seoul, South Korea

Year Attended: May 1994

Paper Machine Operation & Maintenance

Yuhan – Kimberly Ltd., Kimcheon Mill, South Korea

Year Attended: May 1994

Paper Machine Operation & Maintenance

Kimberly – Clark Philippines Inc., Philippines

Year Attended: March 1993 – May 1994

REFERENCE:

Mr. Rada Krishna Acharya

Mill Operations Manager

Chandaria Industries Ltd. – Nairobi, Kenya

Mobile no.: +254- 733 609286

E-mail: ************@*******.***

Mr. Naveen Xavier

Electrical Engineer - Proprietor

Electromatics Kenya Ltd.

Mobile no.: +254-***-******

E-mail: *********@*****.***

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