Jeffrey Lee Barnett
Zionsville, Indiana 46077
Cell: 317-***-**** Home: 317-***-****
************@*****.***
********@***.***
Summary Statement
Experienced hands-on, self-motivated engineer with the ability to quickly
address complex problems mitigating any potential burden on an
organization. Proficient at adapting to diverse situations and developing
efficient solutions in a timely manner to meet the immediate needs of an
organization.
Experience
Mallory Sonalert Products, Inc., Indianapolis, Indiana May 2013 - February 2014
Engineer
Responsibilities:
. Lead engineer for industrial stack light project (new market segment
entry for Mallory)
- Hired for engineering design and development
- Designed LED circuits, tested, and recorded measurements for input
voltages of 120VAC/VDC and 24VAC/VDC
- Obtained LED samples from different LED manufacturers for testing
- Co-designed and tested the alarm sound chamber for stack light
- Maintained a project database of circuit designs, tests performed,
design criteria, market research, etc.
- Setup and monitored LED circuits for 250 hour hot life tests in
ovens
- Created prototype PCBs using PCB Protoboard machine
. Performed troubleshooting and fault identification of non-functioning and
incorrect sounding alarms
. Reviewed for accuracy schematics of alarms converted from through-hole
components to surface mount components
. Performed soundbox testing (LabView application) of alarms with revised
circuits and production alarms
. Performed spectrum analyzer testing of prototype alarms
. Provided production with manufacturing support as needed
Accomplishments:
. Created a functioning stack light prototype with alarm for company review
and approval
. Updated design of an alarm circuit which was not working correctly after
through-hole to surface mount conversion
- Tested (passed) and is now ready for production
. Analyzed and provided a report of methods to improve a subset of
manufacturing steps of one alarm type to reduce scrap parts
. Fixed an intermittently operating IC programmer
Allison Transmission, Inc., Indianapolis, Indiana April 2002 - April 2013
Sales Engineer (Transmission Unit/Calibration Configuration Engineer)
Responsibilities:
. Generated and released new transmission unit configurations for assigned
original equipment manufacturers (OEM) and distributor customers using SAP
. Managed/created transmission shift calibration and transmission unit
configuration cross-references in SAP
. Provided part number, unit, calibration, and support equipment technical
assistance to OEMs, Allison distributors, and Allison sales account
managers.
. Supported new product release launches through the implementation of
enhancements to the Electronic Customer Specification System (eCSS) and
Customer Specification Sheets (CSS)
- Ensured eCSS was equipped to support new product release launches
via the exercise of user acceptance testing test cases
- Supported rule engine maintenance for eCSS
- Verified accuracy and ensured all necessary enhancements had been
applied to CSS
. Retained competency following Sales Engineering practices and procedures
Accomplishments:
. Provided weekly Allison Optimized Calibration Reports for new calibration
creations and calibration downloads
. Sales Engineering operating procedure facilitator developing new and
revising outdated procedures
Service Tool Engineer
Responsibilities:
. Managed special tool/equipment design, development, testing, and release
for all Allison on/off highway product lines working with multiple special
tool/equipment vendors
- Included the software-based Allison DOC suite of diagnostic tools
and the necessary translation equipment to establish vehicle
connection for diagnostics
- Maintained and updated the Allison Essential Tool List for the
Allison Transmission Service Channel
- Supported, often developing, release notifications for the Essential
Tool Subscription Program working with the primary special
tool/equipment vendor
. Managed production builds of new releases and the restock of depleted
inventories for the Allison DOC suite of diagnostic tools with in-house
vendor
. Provided Tier-3 technical support for all external and internal users of
the Allison DOC suite of diagnostic tools
. Monitored invoices and royalty credits monthly for the Allison DOC suite
of diagnostic tools
. Worked as a liaison between special tool vendors on behalf of Allison for
all special tools including the Allison DOC suite of diagnostic tools
Accomplishments:
. Release of the 2nd Generation Transmission Cooler Flush Cart
- Tasked by the Allison Customer Support organization to design a
flush cart with improved physical attributes while maintaining the
same operating performance as the 1st Generation Transmission Cooler
Flush Cart in addition to a reduction in ownership cost
- Communicated with project team comprised of Service Engineering and
Director of Customer Support describing progress, milestones working
toward, and requesting direction for obstacles encountered
- Received flush cart prototypes from two competing equipment vendors
and worked with Service Engineering evaluating performance, physical
attributes, and ownership cost.
- A vendor was selected and awarded the project with 27 flush carts
manufactured and sold
. Developed, managed, and worked cross-functionally within Allison a
successful field upgrade program (82% upgrade rate) for the DPIM
Installation Protection Device (DIPD) in the first quarter of 2010
. Helped structure and support a return and replace campaign with the
primary special tool/equipment vendor for a breakout harness not
manufactured per Allison's specifications
. Administered the creation of Allison DOC suite of diagnostic tools
special pricing programs for OEMs, Allison Guild, and Allison personnel
. Created necessary appropriation request documentation required to obtain
capital funding for the Allison DOC suite of diagnostic tools
. Created and maintained the Allison internet and extranet websites
specifically for the Allison DOC suite of diagnostic tools including a
webpage for other special tools/equipment posting the latest version of the
Essential Tool List
. Composed/edited/submitted Service Information Letters as needed
. Developed internal standard procedures for the Service Technology Group
- Includes a procedure for the special tool/equipment development
process
Hitachi High Technologies America, Indianapolis, March 2000 -
Indiana November 2001
(Note: Formerly known as Nissei Sangyo America,
Ltd.)
Applications Engineer
Responsibilities:
. Resident applications engineer at Tier-1 Automotive OEM customer
. Provided mechanical and electrical hardware integration support during
design, testing, and issue resolution with playback engineering often
working with project management organizations
. Provided engineering support of current and future potential automotive
electronics business on behalf of compact disc and cassette playback
mechanism supplier
. Primary engineering communication liaison between customer and supplier
. Traveled internationally to supplier design/engineering and manufacturing
facilities for training
. Managed and supported compact disc and cassette mechanism vibration
testing
. Performed corrective action techniques on malfunctioning compact disc and
cassette mechanisms
. Provided training and transfer of technical responsibilities, roles, and
obligations to new resident engineer
Accomplishments:
. Collected, reviewed, submitted compact disc, and cassette mechanism
documentation (PFMEA, DFMEA, Quality Plan, PFD)
. Provided a PPAP training workshop for a mechanism supplier not familiar
with PPAP process
. Created and maintained both a professional and trusting relationship
between supplier and customer
United Space Alliance (Boeing-Lockheed Martin), Houston, January 1998 - February
Texas 2000
Engineer/Flight Controller
Responsibilities:
. Developed competency via training to become a flight controller for the
International Space Station (ISS) at NASA's Johnson Space Center mission
control department
. Detected, analyzed, and determined faults of malfunctioning
communications equipment during periods of communication system failure
. Assigned as International Space Station communications space flight rule
development lead for the ISS communications and tracking group
. Supported Multi-Element Integrated Testing (MEIT) at NASA's Kennedy Space
Center for space station video equipment testing
. Coordinator of documentation for training and real-time operations
Accomplishments:
. Developed space flight rule operating procedures and training materials
for various communication systems used onboard and outside the
International Space Station
Education, Professional Development and Training
Bachelor of Science in Electrical Engineering Technology (December 1997),
Purdue University - West Lafayette, Indiana
Associate of Science in Electrical Engineering Technology (December 1995),
Purdue University - West Lafayette, Indiana