Engineer Manufacturing

VINOD KUMAR SAINI

Manufacturing Engineer

* ****** ******** ***** **** Toronto M3N1L2 (Ontario) CANADA

Contact: 905-***-****

Summary

. Accomplished Manufacturing Engineer professional with around 7 years

of progressive experience majorly in high volume Japanese automotive

facility and proven record of significant contribution in design area

in precision machining, Casting & manufacturing of crank case &

Engine, enhancement through process improvement and standardization.

. Manufacturing and production professional skilled in leading high-

producing teams and using lean manufacturing to reduce costs and

increase process efficiency.

. Experienced MANUFACTURING ENGINEER professional with strong leadership

and relationship -building skills.

Highlights

Experienced in production scheduling AutoCAD expert

Complex problem solver

Knowledgeable of quality control Work in unionised company. Able to

standards handle technical and manpower

Excellent communication techniques issues.

Root cause analysis Mechanical design/implementation

CNC programming and CMM knowledge PPH,OEE, Rejection cost calculation

Work under high volume and high work estimation

pressure environment.

Accomplishments

. Contributed to an annual 5% increase in productivity through

improvements in operations, quality, safety and administration.

. Manpower reduction by automation and process change 140000$ saving per

year

. Manage shifts in charge work and planning the job work of 7

supervisor and 47 machine operators.

. Through seat check purging stop and improvement in saving of pneumatic

air 135000$ per year. Also visited japan for implementing this project

in new machine for new model.

. TS-16949 internal auditor form crank case machining section.

. AutoCAD Software Utilization

. Produced drawings and maintained, archived and retrieved CAD files and

drawing documents for the completion of four commercial projects

.internally develop the bolt fitting fixture in auto cad.

. Knowledge & Product Improvement

. CNC Programming Auto CAD, Process Development, New Product

Introduction, Process Improvement, Manufacturing requirement/

specifications,PPAP, PFMEA, APQP, GD&T,SPC, Process Flow Diagram.

. Eliminated machine defects through recommendation of machine

adjustments, monitored oversize component of crank case .Find cause of

oversize and provide automatic cleaning of chips in spindle in

machining center. Rejection cost saving of crank case approximately

122000$/ year

Experience

SENIOR MANUFACTURING ENGINEER

05/2011 to 05/2014

MARUTI SUZUKI INDIA LIMITED

GURGAON, HARYANA

. New line setup for new capacity AND job profile is to study the

component drawing & the machining operation of new component

automotive facility and proven record of significant contribution in

design area in precision of crank case machining (basically aluminum

- and machining center CNC)

. Diagnose Overall Equipment Effectiveness (Through KPI) for continuous

improvement

. Identify areas of opportunity and potential savings (Cost/Benefit

analysis, ROI, Profit)

. In Quality inspection processes, air gauges.

. CNC (HMC, VMC) AND CMM Knowledge.

. In Process Engineering drafting drawing in auto cad, programming on

coordinate checking machine.

. Complete production processes.

. Conducted process mapping and time/capability studies to improve.

. Save cost of around 12 manpower ($40000 annually) from Machining line

through line balancing, lean manufacturing techniques

. Actively suggested operational improvements to enhance quality,

improve production times and reduce costs.

. Adjusted machine feed and speed if machine malfunctioned.

. Inspected finished products for quality and adherence to customer

specifications.

. Recommended design modifications to eliminate machine and system

malfunctions.5 machine eliminated by process balancing approximately

saving 85000$/year (energy and manpower saving)

. Provided awareness and understanding of overall project portfolio,

interactions and issues.

Manufacturing Engineer

10/2008 to 05/2011

HONDA

GURGAON, HARYANA

. Conferred with engineers to implement operating procedures and resolve

system malfunctions.

. Identified the most efficient and acceptable resolutions to complex

engineering problems.

. Planned, scheduled and coordinated detailed phases of large-scale

projects. Recommended design modifications to eliminate machine and

system malfunctions.

. Applied engineering principles to develop and operate electrical,

mechanical and data processing systems.

. Executed root cause analysis to improve yield and reliability.

. Carefully organized, analyzed and prepared technical data reports to

ensure proper workflow and productivity.

. Inspected precision machine parts using micrometers, height gauges and

optical compactors.

. Measured and marked dimensions and reference points accurately.

. Fabricated tools, jigs and fixtures to meet manufacturing and

engineering needs.

. Selected appropriate speeds and feeds according to type of metal and

finish specifications.

. Maintained logs, lists and files and promptly completed all necessary

paperwork.

. Changed equipment over to new product.

. Actively suggested operational improvements to enhance quality,

improve production times and reduce costs.

. Worked with managers to implement the company's policies and goals.

Graduate Engineer Trainee

07/2007 to 08/2008

ESCORTS LIMITED

FARIDABAD, HARYANA

. job profile: study the component drawing & the machining operation of

new component of (casting) implementation of machining operation

rotary, drilling (Fanuc rob drill) milling, tapping on multi drill

machine, fine boring, inspection processes, 5-s,CMM programming on

coordinate checking machine .complete production processes.

. Mastered the intricacies of the process flow within each department.

. Coordinated closely with quality control regarding products awaiting

dispositions.

. Study the component drawing & the machining operation of new component

of (gear manufacturing) implementation of turning operation, hobbing

operation shaper operation, gear cutting operation.

. Supervised production schedules, production quality and on time

delivery.

. Improved efficiency and productivity by eliminating waste and

production constraints.

Education & Certification

. Bachelor of Technology IN Mechanical Engineering(4 year degree)

[Kurukshetra University]

. FIRST CLASS WITH HONORS (university topper in 7th semester)

. AUTO CAD -CAPRICOT [AUTO DESK]

. AUTOCAD Certificate designing mechanical component

. CATIA V5 R-12 (C-DAC)

. CNC programming (Micromatic cnc training center)

Additional Information

. Willingness to accept difficult or less desirable conditions

. Work well individually or as a part of a team

Capable in most all tool room machinery such as Lathes and Milling

machines, ID/OD.

. Able to read and understand blueprints and technical drawings.

. Knowledgeable in the use and care of precision instruments, such as

micrometers, calipers, and snap gages

References Available Upon Request

Contact this candidate