plant operation & management

JAYSWAL RASHMIKANT J

***,***** ****, **, ****** No: 630-***-****

Hanover Park, Email : *********@*****.***

CHICAGO,

IL.

USA.

Objective:

To learn and improve in the field of Operations and Management through the

Productive & Innovative, Technical and Management ideas I posses.

Professional Experience:

* Total 21 years of work experience with Cryogenic Air Separation Plant of

Air Liquid & Linde at Petrochemical industry. Details are as below.

* October 2006 to till date at RELIANCE INDUSTRIES LIMITED, Dahej, Bharuch

as PRODUCTION MANAGER. (PROCESS).

* July 1992 to October 2006 at Indian Petrochemicals Corporation Limited,

VADODARA.

As Offsite & Utility Shift Incharge.

. DCS(Delta V) & Field monitoring and operation of 3 cryogenic Air

separation plants

. PLC monitoring and operation of 7 different Air and Oxygen Compressors

( DEMAG / ELLIOTT / DRESSER AIR COMPRESSOR / SULZER COMPRESSOR)

. Have a good knowledge of Adsorption system (Molecular sieve and Alumina

based) and working.

. Operated a refrigeration system with ammonia and F12 as a refrigerant

and air water towers. Nitrogen water towers.

. Operated distillation column for ASU.

. Loading and unloading of LIN and liquid oxygen to tanker and to the

tanks.

. Handle and looking for the continuous supply of GAN & GOX to complex.

. Running of Atmospheric Evaporators during emergencies.

. Handling of ASU plant during tripping and startup.

. Looking raw water treatment, cooling water treatment and firewater

distribution.

. Familiarization with all air network and distribution in the complex

. Inventory management and production planning

. Multidisciplinary Co-ordination and with all the consumer plants

. Maintaining Product quality and Distribution

. Ensuring Safety of Personnel and Equipment

. Loading of Liquid Nitrogen Tankers

. Handling High Pressure Oxygen Bullets & Liquid Nitrogen storage vessels

. Planning maintenance jobs and Emergency handling

. Preparation of process and SOP manuals

. Preparation of Daily, Weekly, Monthly and Yearly reports

. Ensuring proper Housekeeping in the plant

. PLC & Field monitoring and operation of 4 Chains for DM Water

Production

. Familiarization with DM Water network and distribution in the complex.

. Inventory management and production planning

. Multidisciplinary Co-ordination and with all the consumer plants

. Maintaining Product quality and Distribution

. Ensuring Safety of Personnel and Equipment

. Handling of 30% HCL and 32% NaOH

. Handling of Plant Effluent and transferring to ETP within acceptable

limits

. SAP user as per plant requirement like PM job notification, goods

receipt, creation of reservation, FIR/FAR notification, Generation of

FCO.

Indian Petrochemical Corporation Ltd. (Vadodara Complex)

As plant operator

. Working in Air Seperation Plant as operator for 14 years.

. Accounting done for plant process.

. Loading and Unloading of LIN tankers.

. Working & operating knowledge of cooling Towers and Raw water

as well as Fire water system Area.

Plant: Offsite & Utilities

Role and job responsibility:

. Ensure required human resources for managing Shift operations of

plants which includes AIR SEPARATION Plant (M/s Air Liquid), Raw Water

Treatment Plant & distribution network, Fire Water Pump House &

distribution network, Compressed Air System (Instrument air & plant

air supply & distribution network), DM Water TreatmentPlant and

Cooling Tower operation .

. Monitoring process parameter, quality of product, trouble shooting,

plant startup and shut down activity.

. Guiding and coordinating safe handling of emergency situations,

communication, coordination and recording.

. Involved in team group activity like RCA, shut down job planning, risk

assessment of jobs, Safety Observations etc.

. Preparation of SOPs.

. Ensure awareness, understanding and adherence to SOPs among

subordinates including contract workers. Control reference documents

issued for use.

. Ensure awareness, understanding and adherence to IMS and PSM among

subordinates including contract workers. Control reference documents

issued for use.

. Ensure compliance of LOTO (Lock Out Tag Out) and other safety measures

during maintenance activities.

. Work in E-permit system and coordinate with maintenance agencies

Prepare various production reports and facilitate material requisition

in SAP environment.

Operational Experience:(2006-CONTINUE)

. Operation of utilities in rotating shift. Monitoring of process

parameters, ensuring the quality of products, trouble shooting, plant

startup / shut down and handling of emergency situations

. Following are the utilities.

AIR SEPARATION PLANTS:

HPN PLANT ASU-1 ASU-2 ASU-4

14700 NM3/Hr. 25400 NM3/Hr. 52700 NM3/Hr. 37600 NM3/Hr.

AIRFLOW:

2600 NM3/Hr. 3700 NM3/Hr. 8250 NM3/Hr. 7000 NM3/Hr.

GASEOUS

O2:

900 NM3/Hr. 5600 NM3/Hr. 11000 NM3/Hr. 18000 NM3/Hr.

GASEOUS

N2:

LIQUID 155 NM3/Hr. 600 NM3/Hr. 4400 NM3/Hr.

N2:

LICENSER Air liquid (France)

:

DCS: Fisher Rosemount RS3 (Previously) and Delta V (Currently)

EQUIPMEN Elliott centrifugal air compressor, Demag centrifugal air

TS: compressor (02 nos.), Kobe centrifugal air compressor, Sulzer

reciprocating oxygen compressor (04 nos.), Burton Corblin

diaphragm type oxygen compressor, Siemens centrifugal nitrogen

compressor, Atlas Cropco centrifugal type nitrogen recycle

compressor, Water wash towers, centrifugal pumps, water chilling

towers, refrigeration unit, Front end purifiers (with alumina &

molecular sieves bed), Cryogenic heat exchangers, Distillation

columns with condenser reboiler, Cryogenic liquefiers, Liquid

nitrogen pumps, Liquid oxygen pumps, High & low pressure liquid

nitrogen storage, truck loading gantry and distribution piping

network.

RAW WATER SYSTEM:

Raw water reservoirs: 2 x 40000 m3

1 x 60000 m3

Raw water feed pumps: 3 x 1710 m3/hr.

Raw water treatment plants: 2 x 1710 m3/hr.

Treated water storages: 2 x 4850 m3

Make up water pumps for CT & DMWTP: 4 x 780 m3/hr.

Service water pumps: 2 x 150 m3/hr.

Potable water pumps: 2 x 60 m3/hr.

FIRE WATER PUMP HOUSE

Fire water pumps (motor driven): 4 x 1000 m3/hr.

Fire water pumps (engine driven): 4 x 1000 m3/hr.

Fire water jockey pumps (motor 2 x 500 m3/hr.

driven):

COMPRESSED AIR SYSTEM:

L.P.CENTRIFUGAL M/S ELLIOT 9200M3/HR

CO. USA

COMPRESSOR

L.P.CENTRIFUGAL M/S ELLIOT 9200M3/HR

CO.

COMPRESSOR USA

H.P. INGERSOLL 500M3/HR

RECEPROCATING RAND INDIA

COMPRESSOR

TRAINING:

. RELIENCE SAFETY OBSERVATION PROGRAMME TRAINED

KEY COMPETANCE:

. Good interpersonal skill and ability to work effectively with staff at

all levels.

. Characterized for being proative, responsible, oriented to the profit

with ability to set out ideas, disposition for team work, and dynamic,

analytical, capability to accept challenges.

Professional Activities:

. Hands on experience in Safety and Fire fighting equipments

Educational Qualifications:

. B.Sc. ( Chemistry ) from M.S.University, Baroda in year 1991.

Hobbies and Interests:

. Applications in Windows and MS Office

. Playing Hockey and other Games.

To Conclude,

A working environment that would demand the best out of me, which should

benefit the company and the society to I belong.

Rashmikant J Jayswal

Contact this candidate