QA/QC Engineer, Welding Operation, Inspection, Piping, Pipeline

JIWAK MANOHAR WALKE

Mobile: +91-887*******

E-Mail: *****.*****@*****.*** / **********@**********.***

Goal-oriented professional, aiming for career enhancement

opportunities in Piping/Pipeline / QA & QC / Welding Operations

/ Auditing & Inspection with an organization of high repute

Profile Summary

. A competent professional with an experience of over 16 years in:

Quality Assurance & Control Welding Operations

Piping/Pipeline

Auditing & Inspection Pressure Vessels & Heat

Exchangers Documentation & Reporting

. Well versed with International codes & standards like ASME Sec II, III,

V, VIII, IX, B31.3, B31.8, B31.4, D1.1; API - 5L, 1104, 1102, 1110, 650;

PD 5500; DNV F 101; etc. used in Petroleum Refinery and Oil & Gas

industry

. Experienced in conducting stage wise inspection & testing of Pressure

Vessel, Heat Exchanger, Column, Header, Boiler, Condenser, Agitator,

Formed Dish Ends Toricone & Expansion Bellow

. Experienced in Plant Piping, Cross country Oil & Gas Pipeline, Tanks,

Offshore Submarine Pipelines, Riser & Piping

. Proficient in undertaking Destructive, NDT, Hydro, Mechanical, Pneumatic

& Helium Leak testing, internal auditing & identifying defects and making

relevant modifications to ensure smooth operations of process for

maintaining the quality

. Skilled in conducting Raw Material, In-process, Dimensional Inspection

activities; Procedures, Project Quality Documents Preparation & Approval,

Implementation, Test Packs, Pre commissioning, Handover Documentation;

Vendor Assessment,

. Successfully executed projects like Shah & Sahil Full Field Development

ADCO Project; PRP - II ONGC Project; SWCC Desalination Plant & Water

Transmission System; Nuclear Recycle Project-BARC; Offshore Platform

Process Piping-BG Project; IWPP, Sohar: API 5L GR. B Spiral Welded Line

Pipes at Pipe Mill

. Possess excellent communication, interpersonal, analytical and problem

solving skills

Core Competencies

. Handling complete in-process quality control and continuous improvement

in process capabilities & designs, managing quality across various

functional departments, as per the set standards

. Preparation & Implementing standard operating procedures, working

standards, quality systems & process designs to meet quality parameters

. Carrying out Inspection & Testing of Raw Material, Tanks, Pressure

Vessels, Heat Exchangers, and varous fabricated equpiments; Structural

Fabrication & Erection; Cross Country Pipeline, Line Pipes, Subsea

Pipeline, Riser, Plant Piping, Coating, Painting and Welding Inspection

. Liaising with Third Party Inspection Agencies personnel

. Overseeing project activities starting from the stage of

conceptualization till execution including feasibility & optimization,

pre-assessment & implementation

. Dealing with scope, time, schedule, quality, resource and risk management

associated with the project

. Generating inspection reports & documentation on the basis of analysis to

keep a track of all the activities of the organization

Organisational Experience

Jun'12-Apr'14 D.B. Shapriya, Tanzania, ILLOVO Group for ENA Plant

as Sr. QAC Engineer

Role:

. Responsible for preparation of Project Quality Documentation &

Implementation as per relevant code & standards, handling quality

activities related to quality assurance & control of overall Plant Piping

& Tanks; structural fabrication; Static & rotary Equipments; installation

and pre-commissioning of plant & Final Documentation

Jun'11-Mar'12 Tecnicas Reunidas, Abu Dhabi (UAE) as Resident QC

Engineer

Role:

. Handled the accountability of the Witness & Approval of Contractor Work

Procedure & Welder Qualification, Inspection of Raw material & Testing

. Managed the Piping of various grades spools stages & Final Inspection,

NDT & Hydro Testing

. Maintained a close coordination with the Client Technical Department,

Resolved Drawing issues and released the documentation

Jun'09-Dec'09 Mathew Associates Hook up-Weld Services, Mumbai as

QC Manager

Role:

. Played a stellar role in handling the preparation of Work

Procedure/Method statements as per Design & Contractual Documents, WPS,

PQR, as per Technical Data of British Gas, International Standards and

Codes

. Maintained a close coordination with the Client Technical Department &

Third Party Inspection Agencies; Verification of NDT Procedures, Analysis

of Defects and corrective action;

. Negotiated with the functional QA/QC team

. Conducted detailed vendor assessment.

. Pivotal in conducting weekly meeting with functional team on shop floor

about quality and design issues and corrective action,

. Involved in the Weekly/Monthly Planning for Inspection & Testing,

Painting.

. Closely monitored the implementation of Manufacturing ITPs

. Maintained a close coordination with the NCR and dealt with the

corrective action.

. Conducted final inspection, testing & released note in line with client.

Dec'09-Dec'10 ILF Consulting Engineers, KSA as Pipeline Engineer

Role:

. Overall responsible for Verification, Approval of Work Procedures &

Method statements as per the contract, specification & applicable codes.

. Conducting Weekly meeting with client and contractor.

. Handled all static & rotary equipments, piping, pipeline laying

activities verification and approval as per the specification & ASME code

. Provided technical assistance with contractor & third party related the

pipe laying construction activities

. Involved in representing all quality concerns and technical requirements

with contractor & client

. Conducted a detailed review over the technical variances for contents /

completeness and assist Project Engineers to process the same to the

Function

Dec'08-May'09 Leighton India - Engineering & Construction, Mumbai

Offshore as QA/QC Engineer

Leighton Regina-250 Pipe Laying Barge (Offshore)

Role:

. Conducted Destructive Testing like UTS, Root Bend, Face Bend, Side Bend,

Nick Break, V Notch Impact Test, Micro Itching, Hardness Test, etc.

. Performed inspection of:

o Welding before, during & after that includes fit up inspection,

verifying electrical characteristics, visual inspection of welding

after root & capping

o HSS and HDPUF

. Interpreted RT films (X-ray)

. Played a stellar role in conducting Peel Test for HSS

Mar'06-Oct'08 International Certification Services Pvt. Ltd.,

Mumbai as Deputy Manager -

Third Party Inspection (TPI) Department

Role:

. Conducted third party inspection and certification of following variety

of materials as per the specification & international standards; that

includes product inspection & certification at vendor premises; product

like fittings, pipes, forgings, flanges, plates & pressure vessels;

inspection of Oil Storage Tanks; etc.

. Performed:

o Stage wise inspection for Line Pipe like pipe mill qualification, mill

control, welding qualification, monitoring, dimensional checks, UT, RT

and MPI, hydro tests, 3LPE and inside coating of pipes

o WPS, PQR & Welder Qualification Tests

o Trenching, Lowering & Backfilling (Soft Padding Inspection)

o Welding inspection that includes fit up, visual inspection of welding

and weld repair (partial & through root)

o Hydro testing of below & above ground pipeline using or without using

Dead Weight Tester (Water filling, thermal stabilization, air volume

calculation, hydro testing, dewatering and swabbing)

o Verification of LINE diagram and final as laid drawing

. Involved in carrying out activities related to:

o Procedure & RT films review

o Witness of Peel Test, NDT (UT / MPT / DPT) and Destructive Testing

like UTS, Root Bend, Face Bend, Side Bend, Nick Break, V Notch Impact

Test, Micro Itching, Hardness Test, etc.

o Rail Crossing, River Crossing using API 1102

o Application of Heat Shrink Sleeve Final Visual Inspection conducted on

coated surface for any possible defect on coating by Holiday Detector

o Inspection of Deck Decompression Chamber & vessels as per PD 5500 etc.

o Material inspection for shell & dish-end, nozzle pipe, channel

support, lifting lug, base plate, pad plate, etc.

o Testing of material using DT

o In-process inspection of welding using NDT method

o Sand blasting and painting inspection

. Executed verification of:

o Surface preparation and painting/coating activities for required

anchor profile, surfaces finish and dry film thickness as per approved

protective coating system and clients engineering standards

o Paint conducted against manufacturer's acceptance criteria and

monitoring of atmospheric / weather conditions during surface

preparations & painting activity

. Handled Offshore project at ONGC, Mumbai High Offshore and conducted

painting inspection, inspection of structural modification & allied works

at manned & unmanned ONGC platforms and piping works of new or

modification of existing lines

Previous Experience

Jan'00-Feb'06 Industrial Quality Circles Pvt. Ltd., Mumbai as

Inspection Engineer

Effectively undergone fabrication in various projects like:

Larsen & Toubro Powai, Mumbai Hazira, Gujrat; BARC -

Nuclear recycle Project; Godrej & Boyce Mumbai; RCF -

Sulphur Plant Project; etc.

Jan'97-Jan'00 V. H. Engineers Pvt. Ltd., Mumbai as QA/QC Engineer

Certification

. Welding Inspector CSWIP 3.1

. QMS Lead Auditor - ISO 9001:2008

Education

2008 BE (Mechanical) from Pune University

1996 Diploma in Mechanical Engineering from Board of Technical

Education (BTE)

Others:

. Safety courses:

o Helicopter Underwater Escape & Sea Survival (HUET)

o Fire Prevention & Fire Fighting (FP&FF)

o Elementary First Aid (EFA)

o Personal Survival Techniques (PST)

o Safety Training Course (STC) at Mahanagar Gas Limited, Mumbai

o Safety Training Course (STC) at Indraprastha Gas Limited, Delhi

o Safety Training Course (STC) at Gujrat Gas Company Limited, Gujrat

. ASNT Level II in Radiography, Ultrasonic, Magnetic Particle & Liquid

Penetrant Testing

. Internal Audits of Quality System as per the Requirement of ISO 9001:94

conducted by ICS, Mumbai

. Welding Inspection & NDT Training Course at ICS, Mumbai

IT Skills

. Windows

. MS-Office (Word, PowerPoint & Excel)

Personal Details

Date of Birth: 12.10.1975

Address: A-702, Priyanka Palace, Sector-10, Sanpada, Navi Mumbai

400705 India

Passport: H1573391

Languages Known: English, Hindi and Marathi

Location Preference: Any

(Refer annexure for project details)

ANNEXURE

Projects Executed:

With Tecnicas Reunidas, Abu Dhabi

Title: Shah & Sahil Full Field Development ADCO Project

Role:

. Conducted inspection & testing of raw Material & Fabricated Spools as per

Isometric drawing, code of construction & client specification

. Provided resolution of technical issues with Client Inspector

. Involved in witnessing welding procedure & procedure qualification of

various Carbon, Low Alloy & Stainless Steel, GRE piping & spools

inspection, laboratory testing, qualification of joints & jointer, raw

material inspection & certification

. Carried out activities related to the final release of spools

With Leighton India - Engineering & Construction, Mumbai Offshore

Title: PRP - II is Pipe Replacement Project includes Gas,

Water, Fuel Pipeline Laying (Offshore) @150 Kms

& Riser Assembly

Client: M/s Oil and Natural Gas Corporation Ltd. (ONGC)

Scope of Leighton: Installation of 24", 12", 10", 8", 6" diameter,

approx. 150 kms ling submarine pipeline with concrete

coating and installation of Riser: 12", 8", 6" approx. 10

kms at various platforms

Role:

. Involved in WPS, PQR & WPQT qualification

. Conducted Destructive Testing like UTS, Root Bend, Face Bend, Side Bend,

Nick Break, V Notch Impact Test, Micro Itching, Hardness Test, etc.

. Performed inspection of:

o Welding before, during & after that includes fit up inspection,

verifying electrical characteristics, visual inspection of welding

after root & capping

o HSS and HDPUF

. Interpreted RT films (X-ray)

. Carried out Peel Test for HSS

With International Certification Services Pvt. Ltd., Mumbai

Title: IWPP, SOHAR: API 5L GR. B Spiral Welded Line Pipes

of various Diameter & Thickness at M/S Welspun

Title: City Gas Distribution for M/s Mahanagar Gas Ltd. (joint venture

of British Gas, GAIL and Govt. of Maharashtra);

Indraprastha Gas Ltd. (joint venture of GAIL, BPCL and

Govt. of Delhi); Adani Energy Ltd., Gujrat; Gujrat Gas

Company Ltd. (Joint venture of British Gas, GAIL & Govt. of

Gujrat); Through JP Kenny for GAIL at BPCL & HPCL Refinery

at Mahul, Mumbai

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