Jeffry L. Pierce, MBA, PMP
**** *. ***** **. *********, WA 509-***-****
acessb@r.postjobfree.com
Objective Six Sigma Black Belt with the ability to increase the
productivity and growth of the company using Continuous
Professional Improvement methodologies such as Lean, Six Sigma and Theory
Profile of Constraints looking for a position as a Plant Manager.
MBA graduate with a record of successful process improvements
in production and maintenance. Creative problem solver with
ability to increase production, decrease downtime, resolve
conflict, improve morale and develop employees.
Management - Solid background in planning and executing
process improvements. Hands-on manager with highly developed
negotiating skills and experience cultivating strategic
business partnerships.
Process Improvement - Proven ability to recognize and
eliminate waste in production and maintenance processes.
Received Six Sigma Black Belt, Lean Sigma Green Belt and
Lean/Design for Six Sigma certification. Experienced using
Lean and Theory of Constraints to eliminate waste and improve
efficiencies in production and maintenance processes.
Project Management - Experienced in managing complex projects
and identifying the Critical Chain of a project to ensure
on-time project completion.
Team Building - Decisive team leader with extensive experience
recruiting and hiring supervisors, technicians and production
operators, developing talent and creating effective training
programs.
Communication - Persuasive communicator with well-developed
presentation and negotiation skills. Able to develop
productive relationships with colleagues, customers and staff
at all levels.
Experience Plant Manager
2013-2014
Martin Archery, Walla Walla, WA
By utilizing the Theory of Constraints, increased output of
the Traditional Bow shop by 77% while improving quality
without increasing costs.
Developed a project to transition from a Make-to-Order model
of production to a Make-to-Availability model to improve
on-time delivery, reduce stock outs, create a production plan
and improve product availability.
Increased revenue by 50% in a declining market by creating
manufacturing processes and implementing Lean principles.
Participated in the annual planning process and established
goals and objectives that supported the commercial strategy of
the business.
Managed manufacturing activities to meet metrics in safety,
quality, delivery and cost.
Performed the manufacturing scheduling process to ensure
on-time delivery targets were met.
Developed, monitored, and managed the expense budget and
capital budget for manufacturing.
Managed employee staffing levels which included hiring,
cross-training and overtime scheduling.
Led the implementation of Lean Manufacturing projects to
identify and eliminate waste in the operation.
Manager, Continuous Improvement
2010-2013
Lamb Weston, Kennewick, WA
As the Vertical Startup (VSU) Pillar Lead for Lamb Weston,
facilitated the implementation of new equipment with the goal
of 85% OEE within 90 days of completion.
Maintenance owner for all 15 of Lamb Weston's production
plants.
Project Manager for multiple cross-functional teams chartered
to improve production throughput, increase equipment uptime
and improve product quality.
Project Manager for Lamb Weston upgrade to Maximo 7
Maintenance Management software.
Project Manager for implementation of SAP Asset Lifecycle
Management for Maintenance.
Implemented "Project Advantage" with team to increase
productivity, decrease waste and decrease production line-down
time which has shown an annualized financial impact of $5.7
Million.
Led Standardization Committee for Maintenance practices and
SAP usage which has contributed to a 5% increase in OEE.
Operations Manager
2009-2010
Paine Electronics, Wenatchee, WA
Through Kaizen Events and Lean principles, decreased Quality
costs by 55%, reduced cycle time by 23% and reduced scrap by
75%.
Increased throughput by utilizing Theory of Constraints to
identify and elevate constraints to increase on-time
deliveries by 40%.
Utilized 5S to organize work areas and improve efficiencies by
removing unnecessary equipment, organizing work spaces and
increasing safety.
Reduced cycle time by creating work cells and instituting
one-piece flow which reduced wait times due to batching.
Increased throughput of CNC shop by 25% by focusing on
reducing change over times and using 5S to make needed tooling
more accessible and identifiable.
Trained direct reports on Continuous Improvement
methodologies.
Operations/Production/Maintenance Manager
1996-2009
Hewlett Packard, Corvallis, OR
Conducted Theory of Constraint and Lean Sigma projects that
reduced costs, increased efficiencies and reduced errors.
These projects helped reduced costs by 40%, decreased process
errors by over 90% and allowed a reduction in headcount of
over 40% with no drop in services provided.
Through Kaizen Events and Lean principles, decreased Quality
costs by 55%, reduced Cycle Time by 23% and reduced Scrap by
75%.
Utilized 5S to organize work areas and improve efficiencies by
removing unnecessary equipment, organizing work spaces and
increasing safety.
Reduced cycle times by creating work cells and instituting one
piece flow which reduced wait times due to batching.
Increased throughput of machine shop 25% by focusing on
reducing change over times and using 5S to make needed tooling
more accessible and identifiable.
Trained supervisors in Continuous Improvement methodologies.
Used SPC charts to monitor critical measures and reject
nonconforming parts in the machine shop. This reduced machine
shop scrap by 33%.
Utilized the Lean concept of Heijunka to set standard work
volumes for assemblers which increased the average worker
output by 20%.
Lead a multifunctional team that reduced process steps in an
existing product by 20% saving an estimated $1 million a year.
Managed 45 highly skilled maintenance technicians and 6
maintenance supervisors across four shifts, responsible for
the maintenance of a multimillion-dollar Storage/Retrieval
System and Final Assembly lines. Increased efficiency by 33%
by reducing headcount without a drop in system performance.
Managed technicians who maintained automated, high-volume
manufacturing equipment with a 98% uptime rate.
Created and monitored predictive and preventive maintenance
programs for robotics, Allen Bradley and Mitsubishi PLC
controlled assembly modules, pneumatics and conveyer systems.
Tracked completion of PMs and maintenance and developed repair
strategies based on the results.
Instructor, Electronic Engineering Technology
1992-1996
Renton Technical College, Renton, WA
Developed and taught formal courses in Analog and Digital
Circuits, Network Analysis, Microprocessors, computer usage
and Technical Math with Calculus.
Maintained off-campus communications with employers in the
area and with the program advisory committee. Worked with
Labor and Industry agency to place unemployed and displaced
workers in retraining programs within the department.
Master Avionics Instructor/Technician
1981-1992
United States Air Force
Developed and conducted formal courses of instruction in Basic
Electronics, Digital Devices, system troubleshooting and
computer skills. Evaluated these courses for effectiveness and
monitored outcomes.
Supervised Avionics Maintenance personnel to military
standards
Education George Fox University, Newberg, OR
MBA
2004-2006
George Fox University, Newberg, OR
B.S. Management and Organizational Leadership
2000-2002