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Quality Engineer

Location:
United States
Posted:
June 28, 2014

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Resume:

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Marty Stahl

acerv5@r.postjobfree.com • 1104 Preston Run Circle, Goodlettsville, TN 37072 • 615-***-****

Objectives

To utilize a diverse set of skills in the area of Automotive Quality Assurance, with

the goal of meeting and exceeding Customer expectations in the areas of APQP,

PPM, KPM, and defect resolution.

Education

Western Kentucky University Associates of General Studies w/Business

May 1994

Administration area of interest.

Experience

Hobbs Bonded Fiber

1236 S Manufacturers Row, Trenton, TN 38382

Quality Director January 2014 – Present

Customers: 1st Tier Automotive Customers, UGN Corporation, IAC Corporation, Autoneum

Corporation and HP Pelzer Corporation.

Products: Automotive acoustics materials; bonded air lay (shoddy); needle punch non woven

materials for acoustical sound resistance.

Scope of Responsibilities:

Responsible for all Quality Assurance activities and personnel within two manufacturing

plants; Hobbs Bonded Fibers in Waco, Texas and Trenton Tennessee.

Direct liaison for Customer Satisfaction and APQP.

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Quality leadership in Supplier building and raw material validation.

System validation for ISO 9001 accredited organization.

IAC Group Springfield

801 Bill Jones Drive, Springfield TN 37172

Quality Manager February 2013 – December 2013

Customers: Toyota, Honda, Chrysler, Ford and General Motors.

Products: Automotive vinyl acoustic flooring, dash and wheelhouse insulators, and carpet

flooring.

Quality Department leadership for tier 1 manufacture of flooring and acoustics products for

all major automotive customers.

Leadership role in establishing and maintaining quality guidelines and principles

throughout the organization.

Continuous Improvement Manager focused on process improvement, cost reduction, and

maximizing resource utilization.

Daily verifications of process and quality standardized work, with the use of internal audits.

Development of the IAC Springfield Training Program, with Quality Trainer responsibility

in coordination with the Human Resources department. Establishment of an effective

evaluation process to promote a uniform understanding of policies, manufacturing

principles, and standardization of process control requirements.

Responsible for insuring Customer Satisfaction in terms of PPM reduction, complaint

resolution and effectiveness follow up, and when possible electronic/mechanical error

proofing to eliminate human error.

Management of an 8 person quality staff, including 3 Quality Engineers, 2 Quality

Technicians, and 3 Shift Trainers.

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Responsible for the TS16949 system, to include internal audit coordination, verification of

corrective action, and validation of registration requirements.

Senior Quality Engineer September 2011 – January 2013 (IAC Group Continued)

Customer and Supplier Quality representative for IAC Springfield plant, with primary

focus on Toyota, Honda, and Chrysler programs.

Coordination and leadership of Customer defect resolution process to include:

Containment, root cause analysis, corrective action, implementation, testing, validation and

audit.

Leadership role in Kaizen, 5S and Lean Manufacturing activities.

Leadership role in Quality and Manufacturing training and process standardization

activities.

APQP Product Launch responsibility for new Toyota, Honda, and Chrysler programs.

TS 16949 Lead Auditor and Plant Coordinator.

Toyo Automotive Parts NA, Inc.

Franklin KY 42134

Quality Engineer April 2007 – September 2011

Customers: Toyota, Honda, Nissan and GKN Corporation

Products: Automotive Rubber Molding and Assembly. Manufacture of rubber anti vibration

bushings, and subsequent assembly of bushings into Torque Rods and Engine Mounts.

Products: Automotive Plastic Injection Molding. Manufacture of plastic CVJ axil boots for GKN

Corporation.

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APQP Product Launch responsibility for new Nissan and Toyota programs.

Manufacturing quality and process capability analysis to identify trends and improvement

opportunities.

MSA system management and analysis.

Supervision of 6 Quality Technicians, 1 Quality Specialist, and 9 Quality Auditors.

Quality management of GKN plastic extrusion products.

Dana Corporation (Allied Ring Corp., Dana/Riken of Japan joint venture)

Franklin KY

Quality Engineer June 2003 – March 2007

Customers: Toyota, Honda, Nissan.

Products: Manufacture of automotive piston ring expanders.

Products: Consolidation point for piston ring sets from Riken Japan, Dana St. Johns Michigan, and

Dana Muskegon Michigan.

Tier 1 Supplier Quality Engineer activities within joint venture.

Dana Corporation Franklin KY 42134

Various Positions (see below) July 1988 – May 2003

Customers: General Motors, Ford, Chrysler, Subaru

Products: Manufacture of Piston Ring Expanders.

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Performed the following jobs: Master Scheduler (2 years), Quality Technician (3 years),

and Punch Press Operator (9 years).

Skills:

1981 – 1984 U.S. Army Military Police (Armed Forces Service Metal)

2000 Certified Quality Technician (CQT)

2005 6 Sigma Green Belt Certification

2006 Certified TS 16949 Internal Auditor

2006 Dana Corporation Certified Supervisor Course

2009 Minitab Applications Course

2009 Lean Manufacturing Principles and Applications

2012 Re Certification in TS 16949 Internal Auditor

2013 IAC Kaizen College

Microsoft Applications: Word, Excel, PowerPoint, Project.

References provided upon request.

Revised 5/31/14



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