Daniel V. Gribbons
***** ***** ****** ( MURRIETA, CA 92562
aceplf@r.postjobfree.com ( Cell: 951-***-****
PROFESSIONAL EXPERIENCE
SENIOR PROJECT ENGINEER / PROCESS ENGINEER
Matheson Tri-Gas - Asan, Korea, New Johnsonville, TN, Tualatin, OR,
Newark, CA (Home office in Murrieta, CA)
3/2008 - 1/2014
. Corporate project engineer traveling and providing support and project
management for western US facilities.
. Planning stage through build, install, and startup for projects such as
hydrogen selenide gas batch production, hydrogen sulfide draining
neutralization process automation upgrade, cylinder vacuum bake out
systems, automated gas blend systems in the New Johnsonville, TN site as
part of a $26M investment, three year plant expansion.
. Provided process support in Asan, Korea for six months for projects such
as tungsten hexafluoride process and hydride mixing.
. Consolidation of process equipment from two plants into one in Tualatin,
OR involving UHP O2 and N2 bulk tank upgrades and installations, lab
construction, layout, and analysis equipment install, lab cylinder
sampling systems and piping install, LOx, LAr, and LN2 cryogenic filling
process, helium compressor install, CO2 vaporizer install, specialty
high pressure gas mix panels install experience with meeting all NFPA
55 code requirements for flammable mixes, medical oxygen filling process
install, automated gas blend cell fill system for inert gases and more.
. Collaborated with team to incorporate lean manufacturing and process
improvements into layouts and design.
. P&IDs, plant layouts, instrument selection, BOM, bid comps, CRs, Gant
Charts, MOCs, SOWs, PSSRs, vendor selection, contractor supervision,
permits, project closeout documentation.
Test Engineer / Engineer IV
General Atomics - Pasco, WA, San Diego, CA
2/2006 - 9/2007
. Responsible for conducting test optimization operations on cross-flow
filtration equipment at Pasco, WA site to gain useful data to
incorporate into final design of this unit as part of the nuclear waste
destruction program at the Savannah River Site.
. Supervised two shift operators.
. Responsible for writing equipment operation procedures, engineering
specifications for Supercritical Water Oxidation (SCWO) equipment used
for destruction of chemical weapons for the Blue Grass Chemical Agent-
Destruction project for Richmond, Kentucky.
. Led internal audits as part of quality team for the Advanced Process
Systems group.
. Responsible for requisition of quotation (RFQ), scope of work (SOW),
bid evaluations including procurement of vendor data for instrumentation
and controls for input to fabrication assembly drawings.
Chemical Process Engineer / Product Support Engineer
Thomson Consumer Electronics (RCA) - Lancaster, PA 2 yrs Thomson Display
Multimedia (TDM) - Expatriate to Mexicali, Mexico 3 yrs. 4/2000 - 5/2005
. Plant startup of Mexico plant $200M investment, 32V flat screen
television tube plant working on equipment design team and process team
participating in vendor checkouts in Kumamoto, Japan, supervising
installation, debugging, commissioning and eventual daily process
monitoring of Front-End equipment: Panel/Mask Prep, Photolithographic
Processes thru Aluminizing.
. Coordination of cross-functional continuous process improvement teams
focused on scrap and material cost reduction using tools such as FMEA,
PDCA, 5S, Six Sigma tools etc. closely monitoring KPIs implementing
stepwise changes as to impact production yields and efficiencies.
. Responsible for coordination of initial factory-wide yield reporting
system for a second 27V flat screen tube line.
. Leader of site engineering standards documentation change.
. Performed process conformance/compliance audits with engineering
standards.
. Provided engineering support to U.S. tube factories.
. Conducted plant testing of new products: 32V - 16:9, 32V - True Flat,
38V - Flat 16:9.
. Conducted plant testing of new materials: China glass, different types
of graphite dag, phosphors.
. Responsible for equipment checkout of phosphor slurry carrousels and
mask wash equipment in Kumamoto, Japan prior to shipment to Mexico.
Production Engineer
The Budd Company (ThyssenKrupp) - Carey, OH
9/1999 - 4/2000
. In charge of projects involving tool tryouts, design, build and launch
of new mold dies in Detroit area, secondary trim presses, and
drilling operations for thermoplastic sheet molding manufacture of
new model Ford and GM auto body parts.
. Provided engineering support to the production department in order to
minimize downtime and scrap.
. Responsible for lines such as Ford Ranger grill, Windstar cowl panel,
and Mountaineer fender and initiating improvement and cost savings
programs.
. Ensured quality assurance through SPC-Cp/Cpk tracking with corrective
action plans for out-of-control situations.
Chemical Preparation / Process Engineer
Philips Display Components (Magnavox) - Ottawa, OH
4/1995 - 9/1999
. Received eight weeks training in Eindhoven, Netherlands world
headquarters and also in Durham, England, and Aachen, Germany.
. Responsible for plant startup of Chemical Preparation Department as part
of a $115M plant expansion participating in equipment design development
with vendors to fabricate turnkey systems, supervising installation,
conducting equipment testing, debugging, and commissioning of three
phosphor slurry preparation systems, phosphor reclamation centrifugal
systems, acid dilution systems, and polyvinyl alcohol preparation
systems, DI Water systems, including ozonation, pickling and passivation
of equipment.
. Responsible for optimizing process equipment and trouble shooting for
causes of various process defects on a daily basis.
. Served as Environmental Representative for 32V Front-End to ensure
compliance with EPA regulations.
. Led activities on various continuous improvement teams to achieve
department goals for yields, throughput, and customer quality (e.g. dent
reduction, phosphor and graphite related defects reduction).
. Planning and overseeing equipment shutdown maintenance and cleaning
activities.
. Conducting engineering tests to determine root causes effecting product
cost, quality, and performance.
. Responsible for all aspects regarding the chemical preparation
department supervising and training of eight Chemical Process
Operators.
. In charge of process documentation and control procedures, operator
instructions, and developing OCAPs.
. Conducted internal audits to ensure ISO-9000 approval.
. Represented U.S. Aluminizing operations at information exchange
conference in Nanjing, China.
Tool and Die Maker
Accutron Tool Company - Willoughby, OH
9/1988 - 4/1995
. Worked in family run business building prototypes of many types of close
tolerance jigs and fixtures.
. Performed design, layout, and build of the following types of fixtures:
Turning, Milling, Holding,
Grinding, EDM, Plastic Extrusion, Gun Drilling, Pressure Test, and
Final Acceptance Gauges.
. Operated tool room Equipment: Bridgeport, Engine Lathes, Jig Bore,
Surface Grinder and more.
. Supervised and trained employees.
Technical Research Assistant
Common Wealth Scientific Industrial Organization(CSIRO) - Melbourne,
Australia (International Internship)
6/1992 - 12/1992
. Contributing member of the Materials Research Team in the Fibre
Composites Group working on a research project sponsored by Boeing.
. Fabricated and tested carbon fiber laminate panels for the aerospace
industry in autoclave.
. Conducted experimentation as to the effects of humidity and jet fuel
saturation on carbon panels.
. Tested tensile and compression strength properties of carbon fiber
composite materials on the INSTRON machine.
. Process design modifications on Prepregger unit (Carbon fiber tape
processor) as to optimize uniformity of output.
Research Assistant
Brunel (The University of West London) - London, England (International
Internship)
6/1991 - 9/1991
. Worked for the head of the Chemical Engineering Department aiding in
research and documenting effects of white layer development during deep
hole drilling processes.
. Collected and prepared samples of a variety of machined surfaces.
. Characterizing surface integrity of machined surface specimens on AMS20
Measurement Machine.
Technical Knowledge/Skills
PROFICIENT: MICROSOFT OFFICE SUITE (OUTLOOK/ POWER POINT/ WORD/
EXCEL), MS PROJECT, ACAD
Working Knowledge: MS Project, Visio, Adobe, CONOPS, HAZOP, PHA, NFPA
Code, 5S, PDCA, FMEA analysis, GMP, SPC, Six
Sigma Green Belt trained, lean manufacturing
Education
Bachelor of Science in Chemical Engineering - Cleveland State
University - Cleveland, OH (1994)
Minors: Chemistry and French
Some MBA classes - Findlay University - Findlay, OH as well as
University of Phoenix.