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Engineer Plant

Location:
Islamabad, Pakistan
Posted:
June 16, 2014

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Resume:

Ghulam Rasool

Chemical Engineer

NEBOSH, IGC (UK), HABC fire safety level 2(UK)

E-mail & Skype ID- acekuk@r.postjobfree.com

Phone: +923********* Passport# AT9803042 Exp Date: 16 Feb 2019.

Postal Address' c/o Adnan House# 06, Street# 18 Main Bazar Gunj Mughal pura

Lahore, Pakistan.

Objective

To provide and facilitate resources and skills in Health, Safety and

Environment (HSE) to the organization which will lead to integration of all

documents activities and implementation successfully complying with injury

free environment together with safe work culture and within schedule

project completion target.

Professional snapshot

07 years experience as Chemical/Process Engineer in

production/Manufacturing/Operation departments in Polyester-Polymer Plant

1200MTPD), extensive experience in DCS & PLC Controls, Installation &

Commissioning, Over 6 years' experience as Process/Operation safety

Engineer on petrochemical plant, consummate HSE professional in

construction,commissioning & operation project, Currently working as HSE

trainer with VIOSH International, Islamabad.

Education

B.Sc. Chemical Engineering

. July.2000.

Institute of Chemical Engineering & Technology, University of the Punjab,

Pakistan

MBA (Production & Operation Management, Strategic planning, Risk

Management)

. Oct.2011.

Virtual university of Pakistan

Professional Affiliation:

. Professional Engineer Pakistan Engineering Council.(CHEM/4079)

Industrial Courses & Certification:

. NEBOSH,IGC (The National Examination Board in Occupational Safety and

Health) (Astute Institute, London, United Kingdome*.

(Passed with DISTINCTION)

. OSHA 30 hour's certification on Health & safety by VIOSH.

. HABC (UK) certification on fire & safety level 2.

. H2S hazardous & SCABA awareness & training certification by Rxx Safety

1st Pak.

. Six month certification on Project management & planning (PMP) by

Virtual University of Pakistan.

. Six month certification on Total Quality Management (TQM) by Virtual

university of Pakistan.

. Attended three month training/workshop on ISO 9000:2000 at ICET Punjab

University Lahore.

. Attended three days workshops on Business English/Communication Skills

conducted by PIMS.

. Attended three days' workshop on Team Work (management & coordination)

conducted by PIMS.

Area of Expertise

. Production, process, operation & manufacturing, Health, safety &

Environment management, Risk assessment & management.

Technical Skills IT Related

Project Management

Plant Optimization SAP(ERP)

Batch mass and energy balance Web Browsing

Piping e.g. Line sizing Scanning

Quotation requisitions & bid analysis Printing & Faxing

Windows

Plant cost estimation for clients MS Office Applications

Plant Operations using DCS & SCADA

Plant Commissioning

Hazop's

COSHH assessments

SOP's & EOP's

Risk assessments

Plant startup &Shutdown

Professional Experience & Significant Achievements

Plant Operations

. Controlling / monitoring plant via SCADA & DCS systems.

. Supervising the operational teams & Actively involved in HAZOP reviews

of plant

. Implemented the 5S techniques in plant workshops like Maintenance,

Instrument and electrical workshops as well as inventory and product

warehouses.

. COSHH assessments under supervision of Production Manager

. Supervising the preparation of EOP's, SOP's & MOP's.

. Supervising the maintaining routine and scheduled plant maintenance

jobs data on ERP system for PPM (Planned plant maintenance).

. Supervised the Start-ups and shut down activities

. Providing technical support to operational team to resolve process

issues and reviewing them with operational team to identify the

potential improvements.

Commissioning

. I also involved as commissioning Engineer of spinning & Draw line

designated by Ibrahim Fibres during the pre-commissioning &

commissioning of their 2nd polyester plant.

. I have successfully participated in the various activities of IFL-2,

400t/d including equipment installation, pressure testing of loops,

calibration of vessels, Startup activities.

Vivid Institute of occupational Health & safety Islamabad, Pakistan April 2013 to present

HSE Trainer

Main Accountabilities and Responsibilities

HSE-Safety & Environment Engineer experience, HSE Trainer/Instructor,

Training Officer/ coordinator and mentor, proficiency in training &

development like HSE training, career development, on the job training

.Additional work experiences like QMS/ISO, Safety Engineer/Safety

Officer/Safety Auditor, Environment Engineer- Stacks, water& Air pollution

Experience of startup/commissioning & operations/ monitoring of

Petrochemicals plants including monitoring of wastewater treatment plant

(ETP), air pollution control, ambient & stack monitoring, Hazardous waste

handling/incineration.

Proficient in HSE & technical training programs, screening of HSE related

video from large collection of video/power point presentation, preparing

training materials/manuals, slides, handouts, SOP/SMP etc. Training action

plan, reports and assessment, feedback/evaluation. Expert in PTW, Fall

protection system & Fire prevention training. Risk management, planning &

prevention, mitigation

Hazardous waste handling, Tool Box Talk, induction/ orientation training.

Process/operation Safety Engineer.

Incident Investigation Management system/experienced & qualified

Investigator. Work site inspection, with experience of reactive chemicals

Process Hazard Analysis, what if analysis, JSA, HAZOP & RA.

Familiar with process flow diagram, material balance, PFDs, P&IDs. Plant

Familiar with ASME, API, ANSI, and BS, IS Codes & Standards commissioning,

plant start up &shut down & project experiences. Projects HSE experiences.

Ibrahim Fibers Limited Pakistan

August 2008 to April 2013

Senior Engineer Safety Process/Operations

Provide HSE coaching of project team and key contractors,

suppliers/vendors as required.

Develop, coordinate and supervise the implementation and maintenance of a

comprehensive occupational health and safety program, manual designed to

prevent injury, occupational illness.

Assessment of JRA & TRA & devise, develop SOPs to reduce them.

Identification of Chemical hazards & risk involved & their reduction for

continuous operation/process, their safe handling & disposal.

Carrying out risk assessments, recommendations and considering how risks

could be reduced.

Establish and implement safety training objectives in the area of health &

safety and provide safety/health related training.

Regular jobsite inspections of all crews in order to identify any unsafe

work practices and unsafe conditions, documenting the visits observations

and forwarding findings to management.

Incident / Accident investigation, reporting and follow up. Conduct

post-accident investigation.

Make recommendations for changes in equipment and or processes to correct

unsafe conditions.

Assess incident statistics to determine requirements for new or modified

training.

Inspect and maintain Fire Fighting and Fire Alarm system & Conduct

emergency drills.

Implementation of Local Law (NEQS) and Companies health and safety Policy.

Ibrahim Fibers Limited Pakistan

Nov 2001 to July 2008

Chemical Engineer/Team Leader

I involved in pre-commissioning and commissioning activities of Ibrahim

fibres new polyester plant IFL II regarding:

OPI(open pack inspection ) on equipment arrival at plant sight to confirm

according to the check list by Zimmer

Safety checking including Hazop review, area classification, bursting

discs fitting with proper tagging etc.

Leak testing of all loops, pressure vessels, columns, reactors in working

conditions of their relief routs.

Process commissioning including process description, equipment working

procedures, safety manuals, quality manuals etc.

Plant start up activities regarding cold circulation, hot circulation

during unloaded conditions of plant, process parameter setting.

Hazop studies for this new plant (IFL II) with coordination of other

engineers from Zimmer

Implemented the 5S techniques in plant workshops like Maintenance,

Instrument and electrical workshops as well as inventory and product

warehouses.

COSHH assessments under supervision of Production Manager

Maintaining plant maintenance data on ERP system for PPM(Planned plant

maintenance)

Supervised the shut down activities of spinning and staple fibre areas &

Ensuring safety procedures being employed through work permit system

either cold or hot work permits depending on job nature

Personally did small projects regarding plant improvements e.g. introduced

spin finish oil overflow recovery system for both spinning and Staple

fibre areas.

Miscellaneous

. I have 4 years teaching experience in different schools, academies &

homes.

. Books Reading, News Paper Reading, Traveling, swimming.

. I can also write dissertation/essays on different technical, Business

management & scientific topics also proved my abilities as HSE

trainer.



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