((( Qualifications Profile
Quality-focused, reliable, and seasoned professional, with extensive
maintenance experience encompassing installation, repairs, upgrades,
inspection, and maintenance of cold reduction and hot dip Galvanize and
Galvalume mills. Committed to achieving operational efficiency with proper
maintenance of equipment and systems to ensure undisrupted functions, while
generating greater profit and savings for the company. Armed with effective
time management and decision-making skills in handling encountered
difficulties, consequently producing notable results even under high
pressure. Known for strong work ethic and professionalism; accustomed to
dealing with others and always willing to provide assistance while working
efficiently with minimum supervision. Technically proficient with Microsoft
Office Suite (Word, Excel, Outlook, and PowerPoint) and SAP.
((( Areas of Expertise
Equipment and Workplace Safety / Preventive and Predictive Maintenance
Program Development / Leadership and Team Building Safety Practices /
Hydraulics /. Pneumatics / Basic Electricity / Basic Electronics / Blue
Print Reading / Lubrication
Root Cause Failure Analysis / Quality Assurance / Large and Small Outage
Planning and Coordination / Lockout/Tryout and Energy Control Procedure
Development / Inventory Control / Crane and Runway Maintenance
((( Selected Accomplishments
. Re-established gearbox and coupling arrangement on two different
Dualine bridle assemblies which managed broken and worn-out couplings
and extended gearbox life by five years.
. Successfully engineered ingot heater box to dry out 24 Galvanize or
Galvalume ingots at one time, doing away with ingots blowing up while
being lowering into the furnaces
. Designed a lifting device to lower homemade Galvanize ingots into the
furnaces that resulted in savings worth more than $800K.
. Supported the re-designing and re-lining of Galvanize furnace lining
that enabled the furnaces to be sintered and put into operation after
two previous failed attempts.
((( Professional Experience
Grede Foundry ?Columbiana, AL
Maintenance Supervisor
2013-2014
Maintaining the operating systems, electrical, mechanical, and conveyor
systems for the world's largest independent Lost Foam Foundry.
. Troubleshooting of electrical issues and hydraulic problems on the
four Inductotherm furnaces and associated equipment,
. Increasing the availability of the conveyor systems thru increased PM
performance, inspections and concentrated repair effort.
. Coordinated the build up and replacement of the Pre-Heat shaker that
resulted in a 30 percent reduction in time it takes to charge a
furnace with scrap.
. Responsible for all steel fabrication work being performed within the
plant, including replacement of old safety rail, floor grating,
ladders and the design and installation of new safety items.
. Assisting in the re-establishment of the Work Order and Preventive
Maintenance Programs. They have not been in use for several years
. Working with the Maintenance clerk in establishing inventory
quantities for spare parts to decrease down time.
ThyssenKrupp Steel USA ? Calvert, AL
Team Manager Mechanical Maintenance / Maintenance Manager - Hot Dip
Galvanizing and Finishing Lines 2011-2013
Assumed full responsibility in ensuring compliance with company safety and
environmental standards. Managing 42 hourly and 4 salaried employee's
Efficiently prepared monthly reports on mechanical failures and maintenance
costs. Held accountable for organizing the lining, sintering, and
commissioning of four galvanizing pots which involved several redesigns and
relines to achieve operational pots. Carried out responsibility in
procuring more than 2,500 spare parts and establishing initial level and
number of parts on hand and in the warehouse. Collaborated with Operations
and Quality departments to ensure smooth operations and production of
highest quality product possible within the lines; as well as to identify
problems and schedule on time repair. Took charge of commissioning
galvanizing line and continuous annealing line which included the
availability testing, and functional certification.
. Provided expert oversight in establishing various training programs,
Preventive Maintenance Program, and the Predictive Maintenance Program
for the Hot Dip Galvanizing Lines
. Over saw the safety of the Maintenance Technicians working for the
Company as well as the contractors erecting the Plant thru weekly
safety meetings, safety walk through's and continuous monitoring of the
both work forces.
. Developed roll tracking system to monitor roll usage, and coating
performance for continuous improvement
. Directed the development of energy control procedure program for four
hot dip coating lines and finishing lines.
. Played a leadership role in directing and motivating maintenance
mechanics and technical experts for readiness, repair, and
manufacturing of two hot dip galvanizing lines, continuous annealing
line, two slitting/inspection lines and a standalone skin pass mill.
. Successfully improved team coherence and experience in hot dip
maintenance procedures and philosophy by encouraging team members'
involvement in downturn and job planning.
. Executed tasks in monitoring and managing capital expenditure
improvement projects while ensuring positive return of investment (ROI)
in time and money.
. Managed the implementation of failure and process analysis with the end
result of line optimization for availability, quality, and costs.
. Directed the design and manufacturing of an outdoor compressed gas
storage building which become the best practice item for the
corporation.
Lead Technical Specialist Mechanical Maintenance - Hot Dip Galvanizing
and Finishing Lines (HDGL and FL) 2010-2011
Leveraged technical skills in installing and commissioning one hot dip
coating line and continuous annealing line as well as hydraulic systems.
Efficiently developed, executed, and stocked with equipment within the
maintenance workshop. Rendered exceptional support in ordering fuel gas
headers and mixing stations. Established a vendor-managed inventory of
mechanical spare parts such as gaskets, bolts and nuts, pipe fittings,
compressed gases, o-rings, and hose fittings with assorted hoses while
ensuring availability.
. Worked directly with the erecting contractors during erection of two
coating lines to maintain smooth work flow, monitored extra work orders
for additional work, and requests for additional information when
prints where inadequate.
. Facilitated training to 40 shift mechanics to improve speed in coating
lines repairs, while encouraging flexibility, responsibility, and
improving skills.
. Delivered exemplary performance in engineering the entire mechanical
maintenance repair facility.
. Carried out responsibility in maintaining the organization and
cooperation of mechanical maintenance personnel with mechanical and
electrical team managers and technical specialists for hot dip
galvanizing lines to ensure the commissioning of the lines on schedule.
. Displayed excellent leadership in ensuring both contractors and company
personnel followed company safety and environmental policies during
construction.
United States Steel ? Fairfield, AL
Maintenance Coordinator - #5 Dualine 2005-2010
Drove strategic vision in executing preventive and predictive maintenance
program. Held accountable for planning mechanical, electrical, and downturn
maintenance. Developed and maintained vendor relationship for optimizing
part purchasing and vendor-managed inventory of rolls, bolts and nuts,
hoses with fittings and consumables. Directed the development of BOM,
parts, and functional location integration program. Spearheaded the
ordering and maintenance of spare parts inventory with more than 900 types
of parts worth $2.5M. Executed administrative tasks in creating weekly
manning schedules and yearly vacation schedule for the 25 Maintenance
Personnel.
. Streamlined upgrades, preventive maintenance, and unscheduled
corrective maintenance in collaboration with other departments in the
facility.
. Directed the design and manufacturing of a portable safety ladder for
entering and exiting railcars which become best practice item for the
corporation.
. Significantly boosted mill optimization by upgrading mill equipment.
. Successfully planned and organized 14-day outage worth $1.5M; lowered
the direct fire furnace ceiling and relined the Galvalume furnace
allowing a decrease of Natural gas usage by 15% that had never been
done by the company; as well as 7-day outage under the $348K budget.
. Substantially improved mill operation while saved thousands of dollars
in maintenance costs by accomplishing numerous upgrades to mechanical
and electrical systems.
. Assumed a lead role in overseeing the department with 19 direct
mechanics and electronics personnel in maintaining the line during
scheduled operating shifts.
. Maintained 12 EOT cranes to cover shipping, receiving and the
production of the line.
Maintenance Coordinator - Cold Reduction Mill 1999-2005
Oversaw the planning and coordination of 5-day outage, encompassing take up
mandrel, mill stand guide box, and entry coil box repairs, amounting to
more than $125K. Took charge of maintaining repair records for each piece
of equipment displaying preventive and corrective maintenance performed.
Played leadership role in directing Mechanical Maintenance Department
consisting of 24 direct personnel. Coordinated the inventory of spare parts
with more than 500 types of parts worth $1.2M.
. Decreased downtime on the mill by 40% over a six-month period by
developing preventive maintenance program; while minimizing the
corrective maintenance needed by 30% by upgrading mill stand tension
meters.
. Maintained 17 EOT cranes, having to have parts manufactured due to age,
trouble shooting and repair.
. Improved the mill stand pressure stability by replacing strain gauges
with updated Kelk load cells by removing mill screws.
((( Earlier Career
United States Steel ? Fairfield, AL
Maintenance Shift Manager, Hot Strip 1998-1999
United States Navy
Missile Technician 1978-1998
((( Education
United States Navy - Specific Course Taken - Trident II Missile Technician
School ? Kings Bay, GA
Coursework toward Electronic Technician - Olympic Community College ?
Bremerton, WA
United States Navy - Specific Course Taken - Trident I Missile Technician
School ? Bangor, WA
United States Navy - Specific Course Taken - Trident I Missile Technician
Replacement School ? Damn Neck, VA
United States Navy - Specific Course Taken - Polaris Missile Technician
School ? Pearl Harbor, HI
((( Awards and Honors
Foster Parents of the Year 2 Navy Commendation Metals 6 Navy
Achievement Medals
((( Activities
Cub Scout and Boy Scout Leader Woodworker