TED KLUCZEWSKI

*** **** **** ****,

H: *** - *** 3806

Thornhill, Ontario, L4J 5G4, Canada aceewc@r.postjobfree.com

Cell: 416 - 648 3806

PROFILE

A result orientated Engineering professional with over 15 years of

extensive and progressive experience in Construction, Capital Project

Management, Maintenance, Operations, Plant Engineering, Plant Continuous

Improvement, Planning and Development in the Steel Industry and latest

years in Oil & Gas/Refinery EPC, Mining and Nuclear Industry seeks a

position of Maintenance Manager

SUMMARY OF QUALIFICATIONS

. Good experience in design of Power Distribution Systems (Substations

Design, MCC, Switchgears), Grounding, Lighting, Cabling and Raceways

Systems (2D & 3D Design) also scope development, studies, estimates &

budgets, schedules, material requisitions (MRQ) and (BOM/MTO) in Oil &

Gas/Refinery Industry

. Over 15 years experience in maintenance, engineering, process

automation, plant and project management in Iron and Steel

Corporations in Canada and internationally

. Solid experience and technical expertise in all levels of production,

maintenance, staff supervision, implementation of predictive and

preventive maintenance programs, multiple engineering tasks and

Project Management on large scale Capital Projects

. Excellent performer in controlling and execution of all phases of the

capital project life cycle with emphasis on planning, scheduling,

risk, scope, cost and change management

. Large scale Project Management, contract Management, contracts

negotiations, cost control, handling procurement, crisis resolution,

cost reduction, multi-tasking, problem solving, leadership, carrying

feasibility studies and assessments, proposing solutions analytical

and critical thinking - those are mine major skills

. Proven ability to manage: plant operations, continuous improvement,

plant equipment redesign, develop departmental and project budgets;

Section, Division and Capital Works Program projects expenditures

costs control to optimize plant equipment uptime

. Proficient in designing, developing, releasing and implementing in-

house and capital investments up to $5M CAD, took part in managing and

execution of multi millions dollars Steel Works plants expansions

projects

. Practical industrial experience in: technical know-how, general

knowledge of employer/contractor agreements, government regulations,

health and safety regulations, crisis management practices,

environmental and employment laws and codes

. Proven and broad experience in electrical and mechanical process

control of various Steel Making and Rolling Mills plants - including

plants and buildings: security systems; CCTV & entrances control

systems plus fiber optics networks; telecommunications and intercom

networks; fire detection and alarm systems, maintaining IT process

computer data centers

. Strong leadership, coaching, mentoring and people management skills,

supervising up to 110 persons with diverse skills and backgrounds.

Fluent in English and Polish

. Strategic thinker, think outside of the box, good negotiations skills,

proactive, innovative and performance driven. Excel both as individual

contributor and in team environment

. Proficient in MS Suite, Microsoft Project, CMMS, AutoPlant V2,

AutoCAD2004, Microstation V8, NavisWork -Jet Stream V5, Bentley Plant

2004, Document Manager, Data Manager, AutoView, InfoWorks 3.02, BPS -

Bechtel Procurement System, Passport, Livelink,

. Master in Electrical Engineering, with strong mechanical background

PROFESSIONAL ACHIVEMENTS

. Designed Lighting Package for Slurry Preparation Plant and Hydro

Transport Annex Buildings including Lighting Layouts & Block Diagrams,

Wiring & Schematic Diagrams, Panel, Power Cable Schedules and

Equipment Layouts for Suncor Fort Hill Oil Sands Project -

WorleyParsons.

. Assigned to Vale Clean AER Project for refurbishment, upgrading

existing electrical equipment and control system of Converters # 8 &

#10, Bedding and Filter Plants in Sudbury Copper Cliff Smelter; then

took part in final MTO and cost estimates for new enlarged scope of

BHP Biliton Jensen Mining Potash Project - SNC-Lavalin.

. Took part in Restart Project of Bruce A, Unit 1 and 2 at Bruce Power

Nuclear Station -refurbishment, modifications and commissioning of

nuclear reactors Primary Heat Transport Systems: replacement of 13.8

kV/6.6 kV, 10 MVA Autotransformers & modifications to Switchgear; 6.6

kV, 11000HP motor pumps refurbishment; modifications & upgrade to I &

C of P-Trip logic control system - AMEC NCL.

. As Sr. Designer - Issued timely, reduced: cost, manpower and number 2D

drawings of Grounding, Lighting, Cabling and Raceways needed for

Interconnecting Piperacks and Utilities of Suncor Voyageur Project

(CAN$ 1.5bln) during Detailed Engineering Design Phase - Bantrel

. Compiled and managed $ 35mln budget for all electrical equipment,

Material Requisitions for Quote (MRQ), Bidding, Material Take -Off

(MTO) during FEED Stage of Petro-Canada Horizon Project (CAN$ 1bln)

which included designing Coker Unit with Substation and upgrading 6

Units of Montreal Refinery - Bantrel

. Assisted in the design, erection, installation and commissioning of

new Warehouses $8.8M USD - plant expansion including a Danieli

designed automated bundle transfer system at the Gerdau Ameristeel

Whitby (GAW)

. Planned, controlled and implemented two Rolling Mills (Bar &

Structural) speed control systems capital projects of $1.5M USD each

at Gerdau Ameristeel Whitby (GAW)

. Took part in the restructuring process of Iron and Steel Corporation

(ISCOR) of South Africa, implementing SAP and in merging process with

ARCELOMITTAL also merging of Co-Steel Lasco with Gerdau Ameristeel in

Whitby, Canada

. Built and commissioned slab Continuous Caster ($ 125mln), Ladle

Furnace; upgraded 3 ARC Furnaces with 95 MVA and 120 MVA transformers,

furnaces shells, DRI Sponge Iron conveyor supply system and alloys

feeding systems, redesigned VAD Furnace bus bar power supply system at

ISCOR South Africa

. Implemented dynamic control system for alloys recovery resulting in

operational cost saving of $0.5M USA per year - ISCOR, SA

. Managed Electrical Maintenance Department of the Medium Section Mill

budget, to include continuous improvement, plant equipment

maintenance, directing large group of 110 professionals to become the

best performed plant in Steel Work "Huta Katowice"

. Participated in the engineering, construction and commissioning of the

biggest Steel Work "Katowice" in Poland, successfully commissioned

Blast Oxygen Furnaces, Slab Mill and Medium Section Mill plants (built

by SMS/BBC) - presently own by ARCELORMITTAL

RELEVANT SKILLS

Senior Designer / Material Coordinator

. Served as checker for designed new single line diagrams, layouts,

equipment schematics, wiring diagrams, P&ID, evaluated and reviewed

vendor's packages, did bid evaluations, heat loss calculations.

Involved in preparing DCN and MTOs.

. Led preparation of Material Requisitions for Quote (MRQ, RFP),

Technical Specs,), Data Sheets, verified Compliance Inspections &

Quality Surveillance, managed Technical Evaluations

. Took part in scope development, specifications, feasibility studies,

estimates and budgets

. Created equipment lists, prepared and managed estimates and budgets

for all electrical equipment and MTOs for P-C Horizon Project

. Provided input to various Mechanical and Instrumentation

Specifications and MRs, served as checker

. Reviewed and evaluated of Client's Specifications or issued by

Electrical Department

. Created Area Classification, layouts, sections & details, panel

schedules, live 3D models of Grounding, Lighting (fire alarms,

emergency lighting, transformers, panels, JBs, EHT equipment and

auxiliary electrical equipment)

. Designed, 3D Modeling and produced Grounding, Lighting, Power, EHT and

Cable Raceways Layouts, Sections and Details 2D drawings of

Interconnecting Piperacks, Water Cooling Tower & Effluent Water Plants

for Suncor Voyageur Project

. Designed, complete Equipment Layout & Lighting package consisting of

Layouts & Block Diagrams drawings, Panel & Power Cable Schedules,

Terminal Boxes and Contactor Panels Wiring & Schematic Diagrams of Ore

Processing (SPP) and Hydro Transport (Annex) Buildings for Suncor Fort

Hill Oil Sands Project in Alberta.

. Fully conversant with operating CAD software (AutoPlant V2 and

AutoCAD) including use of X-refs for layout drawings

Project Management

. Led or project team member of major multidiscipline plant expansion

large scale capital projects ($150mln) including project proposals,

studies, business cases, planning, development and implementation to

increase Steel Works capacity and product quality

. Initiated and managed feasibility studies, proposals, design,

development and led the implementation of in-house plant upgrades to

plant power distribution systems, process control, automation to

improve plant process, performance, safety and equipment availability

. Wrote contract specifications, selected designated contractors and

equipment for budgeting and tendering purposes

. Managed bidding and proposal documents, negotiated contract fees,

schedules and equipment specifications with general contractors or

equipment suppliers

. Negotiated and administrated sub-contracts, enforced company policies,

procedures and safety regulations

. Controlled contracts, managed manpower resourcing, project purchases,

execution and handling change orders and managed construction sites

with up to 7 engineering contractors

. Scheduled and led project meetings, maintained daily communication

with site management, senior plant management, stakeholders,

consultants and clients, provided technical support and project

coordination

. Applied engineering world best practices, engineering principles,

standards and professional work ethics into project development and

implementation to reduce cost and effectively execution time

. Developed and expanded engineering expertise to other Flat Steel

Product plants

. Trained and coached operation and maintenance personnel on new

implemented equipment and technology to increase pro-efficiency

Plant Management/Supervision

. Managed Maintenance, directed and coordinated up to 110 professionals,

maintained rolling mill and caster plants electrical and mechanical

equipment

. Planned, controlled and executed scheduled maintenance and major

shutdowns

. Managed ARC Furnaces Operations of melting process and crews,

optimized power input, scrap, DRI, oxygen and alloys to reduce melting

time, improve steel quality and reduce costs-ISCOR

. Developed solid and proven experience in: equipment evaluation,

trouble shooting, inspections, implementation of maintenance programs,

safety standards that resulted in cost savings, increased plant

availability and final product quality improvements

. Investigated, improved and managed spare parts inventory procurement

and maintenance system, including motors, transformers and carried-out

root cause analysis and corrective actions on equipment failures -

Member of ISCOR Works Money Team Committee

. Installed and managed mills and caster plants various automated or

computerized control system including auxiliary equipment: UPS, diesel

generators, battery backups, fire detection systems, building security

systems and HVAC systems

. Experienced in Rolling Mill and Steelmaking plants process control

systems (pneumatic, hydraulic, various PLC, drives, instrumentation,

LAN networks and level 2 controls)

. Provided increased support and technical expertise to senior

management and delegated for recruitment of professional staff and

skilled workers in Europe

Planning / Development

. Involved in the in-house research and development of new engineering

technologies

. Identified engineering needs, facilitated best solutions in various

business units in corporation with Demand

. Provided leadership, design support, prioritized and managed workload,

trained, mentored, coordinated staff projects in planning and

development or engineering department to prepare them for future

plants positions

. Assisted in the capturing, evaluation, acquisition and application of

relevant/new technologies

. Prepared technical studies, built expertise in plant equipment

evaluations, investigations and report writing to plan, justify and

budget new upgrades or capital investments

Implementation

. Implemented multiple upgrades to caster and mills production lines,

including process automation, plant control systems; machinery,

buildings, facilities, HVAC, overhead cranes modernization, -

resulting in 40 % cost and manpower reductions - ISCOR

. Incorporated inventory control and parts replenishing systems for the

ISCOR Works Steelmaking divisions and GAW to reduce stock and

reconditioning costs

. Managed certification process for compliance of electrical

installations with rules, codes and regulation of South African

National Bureau of Standards - ISCOR

. Upgraded Electrical Steelmaking (ES) division of all main hoists on

overhead cranes with overload protection to implement government

regulations - ISCOR

. Revamped and upgraded all ES division cable tunnels, electrical

control buildings with fire walls, fire detection systems,

communications, proper ventilation and drainage to ensure ISCOR Works

by Lloyds Insurance

. Those are only extract from my list of implemented projects

EMPLOYMENT HISTORY

Senior Electrical Designer WorleyParsons EPC, Alberta 03.2013 -

Oils Sands - Suncor Fort Hills 03.2014

Project

Senior Electrical Engineer SNC-Lavalin, Copper Cliff 2012 - 03.

Smelter, Vale Clean AER 2013

Project, Sudbury and BHP

Biliton - Jensen Potash

Project

Systems Commissioning Engineer, AMEC NCL, Systems 2010

Commissioning Engineering -12.2011

Department, Bruce Power,

Restart Bruce A, Unit 1 & 2

Sr. Electrical Engineering Bantrel EPC, Toronto 2006 - 2009

Specialist / Material - Oil & Gas Industry

Coordinator / Sr. Electrical

Designer

Project Engineer / Project Gerdau Ameristeel, Whitby 2003 - 2005

Manager (the same company as below)

- Structural & Bar long steel

products

Electrical Maintenance Manager Co -Steel Lasco, Whitby 2002 - 2003

- Structural & Bar long steel

products

Project Engineer, Advanced ARCELORMITTAL, (ISCOR), 1982 - 2001

Maintenance Group of Iron and Vanderbijlpark, South Africa

Steel Making - Flat steel products

EDUCATION

Master of Science, Electrical Engineer, Technical University of

Czestochowa, Poland

TRAINING & COURSES

Management Training on Ultra High Efficient Steel Making at Mini Costs

BSW. Badishe Stahl Werke, Kehln, Germany

Computer and Thyristor Drive Training in CEM/SMS - Cie Electro-Mechanique /

Schloemann - Siemag, Paris, France

Wonderware SCADA course Futuristix Advance Control Systems, JHB,

South Africa

Business Skills Course General Management Safety Management for

Supervisors

T.O.C. - "The Goal", Quality Improvement Financial Management,

ISO 9000 Juran II

Omega Group Leaders Meeting Procedures Creative Thinking and

Brain Storming

"Just in Time", Situational Management Skills

Leadership

The holding of Meetings, Report writing The Managers and

Supervisors course.

Lubrication Engineering Course SA Institute of Tribology, Pretoria,

South Africa

AC -10 Crane control, AC Motors, TSX 17 PLC Course Hoist Tech, JHB,

South Africa

APPENDIX (Detailed list of executed projects available upon request)

Contact this candidate