Los Altos, CA *****
Karsten Tessarzik
aceek2@r.postjobfree.com
Overview: Hands-on engineer with interests ranging from mechanical linkages and microcontrollers to
electrical circuits and interactive software seeks a full time engineering position with a focus on
solving problems that span multiple disciplines and require a working knowledge of entire
electromechanical systems.
Education: Stanford University, Stanford, California September 2008 – March 2010
• M.S., Mechanical Engineering, GPA: 3.904
• Concentration: ME218 (Smart Product Design) – Embedded Controls/Mechatronics Design
• Additional coursework in Kinematics, Robotics, and CNC machining
Rensselaer Polytechnic Institute, Troy, New York August 2004 – December 2007
• B.S., Mechanical Engineering, Summa Cum Laude, Dean’s List, GPA: 3.95
Work
Experience: Sr. Manufacturing Test Engineer, Tesla Motors, Palo Alto, CA June 2009 – Present
• Responsible for design, build, and automation of manufacturing test equipment for four
different EV battery pack designs
• Documented design for duplication by technicians and outside contractors
• Wrote tester operation instructions and trained production associates
• Troubleshoot test failures, debug battery pack issues, and provide hands-on support
• Wrote software (python, LabVIEW) for test control and data processing automation
• Used database tools (MySQL) to query results, analyze trends, and provide test feedback
Teaching Assistant, Stanford University, Stanford, CA January 2010 – March 2010
• ME210: Introduction to Mechatronics; assisted students with design and debugging of
mechatronic/robot hardware, analog and digital circuits, and embedded code; repair and
maintenance of electronic lab equipment; ran lab sessions; assessed student work
Rotor Design Engineer, GE Energy–Generators, Schenectady, NY Jan. 2007 – Aug. 2008
• Contributed to novel patented rotor balance weight design that is both:
a) interlocking (U.S. Patent # 8,186,955) and
b) self-locking (U.S. Patent Application # 200********)
• Created Excel Visual Basic tool to determine optimal composite rotor forging shape
• Assisted in new rotor design development and rotor manufacturing support
• Completed engineering drawing changes and associated documentation updates
• Supported design of Generator Rotor Excitation Systems (as a co-op in 2007)
Skills: • Mechanical design using 3D CAD (Solidworks)
• Manual Machining: milling, turning, drilling, tapping, band saw, measuring tools
• CNC Machining: CAD, CAM, and machining of several projects using a 3-axis HAAS vertical
machining center
• Electronic circuit design and debugging; prototyping and mechanical hardware integration
• Design of electrical test circuits (Altium), use and create PCB schematics for hardware debug
• Software development in C/C++, Python, Ruby, SQL, NI LabVIEW, NI TestStand
• Proficiency with CAN networks and communication, experience with XCP and UDS protocols,
as well as tools such as CANdb++ and CANalyzer
• Extensive Li-ion battery integration experience, from battery cells, electrical sensing, and
microcontroller firmware behaviors within the battery system, to battery interactions with test
hardware and other powertrain components
Hands-on
Experience: • Constructed a floating arm trebuchet/catapult with a ten-foot throwing arm
• Experience with basic car repair, replacing oil, brakes, and suspension components
• Woodworking experience – table saw, radial arm saw, hand drills, drill press