Maintenance Manager, Reliability Technical Specialist

WAYNE B. POWELL

**** ***** ***** **.

Seabrook, TX 77586

281-***-**** (Home) 281-***-**** (Cellular)

acecl3@r.postjobfree.com

Objective

To obtain a challenging Maintenance Management position within a

professional reliability based maintenance environment providing

opportunity for growth and career advancement.

Skills

RCM Facilitator Rotating Equipment Technical Writer

CMMS Manager (SAP, MP2, Specialist PM Program Developer

Maximo) Vibration Analyst RCFA Analyst

Planner/Scheduler FMEA Infrared Thermography

Maintenance Manager Lubrication Analyst Analyst

Summary

6 years experience as site manager at Solvay Chemicals in La Porte Tx.

20+ years experience in the area of industrial Construction and Plant

Maintenance Supervision.

15+ years experience in supervision of reliability engineering services.

Exceptional knowledge of CMMS implementation and management practices.

20+ years hands on experience in repair and maintenance of rotating

equipment.

Certified facilitator of Reliability Centered Maintenance

Certified predictive maintenance technician and manager in vibration,

infrared thermography and lubrication analysis.

Strong presentation skills.

Proficient in Microsoft Word, Excel, PowerPoint, Access, and Project.

Relevant Project Experience

Kellogg, Brown and Root (KBR) Oct 2007 - Current

Leading the KBR Industrial Services site services contract at Solvay

Chemicals in La Porte Texas as site manager. Responsible for core staff

of 24 employees' with seasonal outages that increase staff to up to 200%

for short durations. Site services include mechanical, civil, electrical

and instrumentation maintenance, repairs, and small capital

construction. Packaging, sampling, inventory management and shipping

services associated with Solvay end products in both liquid and powder

states. Site stores warehouse receiving, stocking, issuing and

purchasing of stock and repair work order materials in excess of $2M

annual. Maintenance management of Solvay CMMS (SAP) data for all

equipment, work orders, preventative maintenance, planning, scheduling

and stores stock. Responsible for compliance and reduction of annual

maintenance budget of $4.5 M annual.

Most significant achievements to date at site are:

No recordable or lost time incidents in over ten years.

Reduction of overtime from 20% annual to meet the site goal to not

exceed 5% annual in the first two years of site management through the

implementation of stronger policies and budget constraints while using

reliability practices to eliminate bad actors that forced overtime.

resulting in an annual labor savings of over $275000

Reduction of chronic equipment failures through the use of reliability

based maintenance practices that have resulted in an increase in plant

up time from 96% in 2007 to record setting production levels that ranged

from 99.6% in 2011 to 99.8 in 2013.

Implementation of planning and scheduling practices that now generate

two weeks of 100% planned and scheduled labor.

Restructure and improvements in the product packaging services to

increase the output of the sites product packaging department while

reducing quality complaints from customers to meet Solvay quality goals

and milestones.

Meridium Sept 2006 - Oct 2007

Supporting the Meridium Reliability-centered Maintenance (RCM)

consulting practice with on site software user training, RCM philosophy,

RCFA philosophy, and criticality assessment training and services. I

participated in consulting services for Georgia Pacific Paper in Oregon,

TransAlta Power in Centralia Washington and Foundation Coal's Eagle

Butte Mine in Gillette Wyoming.

Plexus Scientific Sept 2000 - Sept 2006

Leading the Plexus Scientific Corp. Reliability-centered Maintenance

(RCM) consulting practice in a variety of Reliability Centered

Maintenance (RCM) related projects including:

Created standard O&M program templates incorporating RCM principles for

all NASA facility maintenance organizations to eliminate duplicate work

efforts and reduce maintenance program cost.

Evaluated maintenance programs for Critical Flight Hardware to identify

unknown failure hazards at the request of NASA HQ.

Created the scheduled maintenance program for the Johnson Space Flight

Center in preparation for the 2002 release of the Center Operations

Support Services contract Request for Proposals at the request of NASA

management.

Performed an agency wide CMMS review and status report to identify all

CMMS formats and utilization across all NASA facilities world wide.

Performed a study of Automated Data Collection systems and CMMS system

interfaces in preparation for the implementation of the SAP Enterprise

initiative for all NASA operations.

Created a RCM Training Courses for construction and equipment acceptance

for NASA HQ to train construction engineers.

Created a Maintenance Taxonomy for consolidation of all NASA facilities

CMMS fields and data to allow cross utilization of maintenance failure

modes information.

Performed a Root Cause Failure Analysis Preliminary Task to identify the

NASA agency wide significant contributors associated with corrective

maintenance.

Created a Warranty Based Maintenance Program Annual Work Plan at Pad 41

Cape Canaveral Evolved Expendable Launch Vehicle (EELV) in support of

the construction contractor INVENSYS.

Brown & Root Inc. Initial Employment until Sept 2000

Most significant achievements during this tenure:

Received the Halliburton MVP award for 1999 in recognition of

advancements made in RCM based programs within Halliburton Corp.

Participated in a joint team assignment with NASA personnel as technical

lead for the review and certification of a hand held ultrasonic leak

detection technology for use on the International Space Station.

Received the National Aeronautics and Space Administrations Public

Service Medal in December of 2000 in recognition of his outstanding

achievements, leadership, teamwork, and dedication to the implementation

of the Reliability Centered Maintenance philosophy at the Johnson Space

Center.

Here are my assignments while employed by Brown & Root Inc.:

NASA/Johnson Space Center - Houston Texas

One of ten managers selected for implementation of the first

government-issued, fixed-price performance based support services

contract.

Managed the RCM Department, supervised, coordinated, and integrated the

work of technical professionals including multi-disciplined engineers,

RCM analysis experts, various predictive technology technicians, and

administrative staff.

Developed JSC's comprehensive maintenance and operations Reliability

Centered Maintenance program, including training, implementation and

startup of RCM based maintenance practices for all flight-critical

mission and non-mission critical facilities, utilities, and user

equipment.

Responsible for the RCM program budget development and on-going fiscal

management.

Responsible for implementation of BRSP equipment and preventative

maintenance CMMS modules and participated as a team member in the

implementation of the work order, planning and material modules of the

MP2 Datastream CMMS program.

Created the direct interface operational criteria to allow the transfer

of data from the MP2 CMMS at the JSC site to the SAP system at the Brown

& Root main office in downtown Houston Texas.

Developed, implemented, and maintained ISO 9001 and 14000 certification

documents pertaining to RCM Department as well as Intra-Departmental

maintenance work instructions (Work Methods) and system level

procedures.

Amoco Cedar Bayou - Houston Texas

Conducted a plant maintenance and operation review at the request of

Brown and Root Industrial Services Corporate Office.

Completed an investigation and revealed this site was operating at 30%

of its capacity due to system reliability issues.

Performed comprehensive plant data analysis utilizing RCM technology to

determine failure modes, and subsequently prepared and presented

recommendations to Cedar Bayou Senior Management to move from

Run-to-Failure to a new Reliability Centered Maintenance philosophy.

RCM recommendations were adopted.

Developed a reorganization of the facilities CMMS program (COMPASS) to

better utilize the RCM based revisions associated with the accepted

recommendations.

Hoffman La Roche - Freeport Texas

Created, implemented, and managed a maintenance and operations plan to

that allow largest ever Beta Carotene production facility to run

unhampered by reliability issue's.

Managed startup, developed maintenance and logistics plans, implemented

plans, and enabled Hoffman La Roche to realized complete ROI on

construction of unit in less than 18 months.

Completed research to determine operating functionality requirements per

manufacturer specifications for plant equipment and systems.

Established critical spares inventory requirements and lubrication

specifications.

Implemented the Computerized Maintenance Management System (PERMAC).

Established staffing requirements and inventory requirements for

warehouse shipping, receiving, restocking, and issuance of inventory.

Phillips 66 Polymer Extrusion - Pasadena Texas

Construction Millwright General Foreman responsible for the supervision

of all mechanical equipment installation for plastic pellet production

plant.

Direct supervision of 4 foreman

Indirect supervision of 55 millwrights.

Phillips 66 Ethylene Production - Old Ocean Texas

Construction Millwright General Foreman responsible for the supervision

of all mechanical equipment installation for ethylene gas production

plant.

Direct supervision of 7 foreman

Indirect supervision of 90 millwrights.

Champion Paper - Sheldon Texas

Maintenance Forman responsible for multiple craft first response

maintenance crew on rotating shifts.

Owens Corning Fiberglass - Waxahachie Texas

Millwright construction installation of fiberglass production facility.

Education

Hargrave High School TX Lee College, Baytown TX.

Active Registrations:

SMRP

Technical Training and Certifications

RCM Facilitator Certification - Aladon (John Moubray)

Level I Vibration Analysis Certification - National Vibration Institute

Level II Vibration Analysis Certification - BRIS

Level I Infrared Thermography Certification - BRIS

Level II Infrared Thermography Certification - BRIS

Air Borne Ultrasonic Leak Detection Certification - UE Systems

Laser Alignment - BRIS

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