Ronnie Sullivan
*** ***** **** **** *: 770-***-****
**************@*********.***
Kennesaw, Georgia 30152 c: 678-***-****
SENIOR ENGINEER: MECHANICAL / DESIGN /
MANUFACTURING / PROCESSES / PROJECT MGMT AREAS OF EXPERTISE
3D CAD
Experienced engineer with multi-discipline capabilities to perform and
GD&T
manage all phases of product design and development.
SIX SIGMA
DFM
A Georgia Tech graduate and proven professional with over 13 years of
FMEA
experience, familiar with the project management, design and manufacture
of aerospace hardware.
EXPERIENCE
CAD: 3-D part modeling, assembly & drawing creation using SolidWorks, Solid Edge ST2, Inventor & Pro-E
2-D drawing creation using AutoCAD. Architectural modeling using Autodesk Revit.
Geometric Dimensioning and Tolerancing (GD&T): ASME Y14.5M Certification; Advanced level knowledge
Six Sigma Greenbelt: ASQ Certification, DMAIC, FMEA, DOE
Design for Manufacture (DFM): Familiar with designing hardware for ease of manufacture and inspection.
Mechanical Analysis & Testing: FEMAP, shock testing
Engineering (misc.): Mass budget; dissimilar metals; Bill of Materials; Omnify (Product Lifecycle Mgmt
Software); Assembly instructions using Solumina (Mfg Execution Sys).
Parts Manufacturer Approval (PMA): Familiar with process to obtain FAA approved part design.
Project Management: Familiar with aspects of project management from design inception to part delivery.
Export Compliance: Export Compliance Professional (ECoP) Certification
EDUCATION
Georgia Institute of Technology
Bachelor of Aerospace Engineering
EMPLOYMENT
HEICO Aerospace Corporation / McClain International, Inc 09/11 – present
Senior Project Engineer – New Product Development
- Direct and coordinate all aspects of design and approval of FAA PMA aircraft power-plant, airframe and flight
control components including making detailed project plans to accomplish goals and directing the integration of
technical activities.
- Improve manufacturing processes, quality test plans and analyze available resources.
- Mechanical Engineering, Design For Manufacturing, FMEA/Safety Analysis, MRB, AS9100
Engineering Department Lead / Supervisor
- Responsible for leading and supervising a team of engineers as they develop, test, modify, and create solutions to
technical problems relating to FAA approved PMA parts.
- Recruit and hire engineers and supporting staff; assign, direct, and evaluate technical accuracy of work; and
oversee the development and maintenance of staff competence.
- Oversee the research and development of new products including review and approval of product design and
changes.
- Develop and implement policies, standards and procedures for the engineering and technical work performed in the
department.
- Perform administrative functions such as writing performance reviews, reviewing and writing reports and resolving
internal issues.
- Coordinate activities of unit with other units and organizations.
- Confer with management, production, quality assurance and marketing staff to discuss project specifications and
procedures.
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EMS Technologies, Inc 1/01 – 09/11
Senior Mechanical Engineer – military/space components
- Design metal chassis’ and packaging configurations of microwave components for terrestrial and extra-terrestrial
communications including transmit/receive antennas, switches, circulators and phase shifters.
- Review designs for GD&T application conducive to machining, dimensional QA and assembly.
- Lead teams to resolve engineering related issues.
- Participated in Preliminary Design Reviews, Critical Design Reviews & Material Review Boards with industry
leading aerospace customers.
- Conducted Customer Source Inspections with vendors.
Process Engineer - machine shop
- Designed tooling/fixturing for machining DIMQA, assembly & shipping.
- Developed manufacturing processes including deburring and a chemical etch processes.
- Participated in Kaizen to define and relate dimensional tolerance specifications, cost and machining.
Manufacturing Engineer - commercial space
- Supported all phases of space hardware manufacture and assembly including composing assembly instructions and
routings along with directing operators with assembly process.
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