Quality Assurance

RESUME

PRABHU M

NO.** Bajanai Kovil Street,

Sengadu (Post & Village),

(Via) Ammoor,

Walajapet (Tk),

Vellore (Dt)

Phone: +91-995*******

*********.**@*****.***

CAREER OBJECTIVE:

Seeking assignment in Quality assurance & Quality control where I can use my technical

& interpersonal skills for the growth of organization and keep in touch with the latest technology

for the same.

ACADEMIC CHRONICLE:

Board Percentage Year of

Course Name of the Institution (or) (or) passed

University CPGA

B.E. Thanthai Periyar Government Anna May

Mechanical Institute of Technology, Vellore University, TN 6.82 2012

Engineering.

HSC Government Boys Higher State Board, TN 86.50 March

Secondary School,Walajapet 2005

SSLC Government Boys Higher State Board, TN 91.20 March

Secondary School,Walajapet 2003

EXPERIENCE : KM SEAT CO INDIA PRIVATE LIMITED

KM SEAT COMPANY-ORAGADAM

(F0RMERLY-DAECHANG INDIA SEAT COMPANY PVT LTD)

GET - QUALITY - ( June 2013 – Till date) .

About the employer - A World class MNC, TS16949:2009 company (Tier – 2 supplier)

manufacturing of seating assy – frame. DSC has emerged as a specialized seat frame

manufacturer with its excellent technology and confidence .We are implemented to become the

best car seat frame maker.

RESPONSIBILITIES:

In Process Quality:

• Responsibilities include checking and giving approval as to specifications provided for

car seat frame to start the production daily.

• Frequently visiting Production line and PDI to enquire about issues and reporting to

manager.

• Reporting to manager about In-house and customer quality issues.

• Should take Temporary and Permanent action as to issues.

• Must prepare Q- alert and alert the operators to control and avoid producing Repeated

Quality issues.

• Conduct daily morning meeting and discuss about previous day in house and customer

quality issues.

• Analyzing Daily Customer complaint, Customer Return, In-house rejection parts and

Preparing Countermeasures and sending to Customer support.

• Monitoring performance by gathering relevant data and producing statistical Reports.

• To calibrate the fixtures at the scheduled frequencies and take appropriate corrective

actions followed by audit.

• Monitoring product quality & process variation through SPC & Control Chart system.

• Work Standards,Self Inspection Check Sheet,Final Inspection Check Sheet & Standard

Preparation.

Supplier Quality Assurance:

• Incoming inspection report should be taken for all the incoming parts to ensure parts

match everything as per drawing.

• Layout Inspection & Incoming inspection report preparation

• If parts are ok with IIR, direct it to line.

• If issue comes, NCR (Non Conformance Report) should be raised and move that to

rejection area.

• Issues should be communicated to supplier immediately and get action plan as to it.

• Issues should be resolved within 24hrs.

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• If not soon, temporarily materials need to be reworked by supplier and support the

production until issues gets solved.

• Supplier meeting should be conducted weekly once to discuss about major issues and get

the MOM signed off by supplier.

• Incoming inspection standard, final inspection standard preparation

• New product development Dimension inspection, Material inspection & Testing

• Analysis root cause & implementing corrective & preventive action for supplier quality

problems.

• Preparation of Monthly top 5 Rejection data and giving communication to suppliers a nd

follow countermeasures from supplier end.

• Supplier wise PPM trend updating and giving communication to Suppliers and reducing

PPM.

• Revalidation of Parts as per plan & Submitting Reports to Customers like

Tacle,Lear,Spack,Haritha Fehrer

EXPERIENCE: CAPARO ENGINEERING INDIA PRIVATE LIMITED

• Industry : CAPARO Engineering India Pvt ltd,

‘Aluminium Division

Chennai, An ISO/TS16949-2009 Company

• Customers : General Motors, CTT, Navistar, Honey Well,

Borg Warner, HYDAC, Volkswagen

• Department : Quality (Standard Room-LAB)

• Designation : Trainee-Quality

• Period : September 2012 –June 2013.

RESPONSIBILITIES:

• New Product Development parts layout inspection.

• Conducting Initial process capability study for new product part

• Analysis customer complaints and take corrective action.Submit 8D report to customer

• Analysis rejection/ rework, and to reduced the rejections.

• Take care of in process inspection & Pre delivery inspection.

• Knowledge in CMM Inspection (BRIDGE TYPE).Checking the FML of machined part

and also mould part and submit the CMM Dimension reports.

• Millipore Cleanliness Inspection of machined parts as per as daily plan and file the daily

report.

• Checking the Number of contaminant particles present in machined parts by using

Microscopic particle counter machine.

• Checking the percentage of chemical composition in the Incoming alloy and In-house

melting sample alloy by using Spectro-Meter analyzer.

• Checking the Incoming sand particle size, Resin condition, Gas contaminant, Sand

Tensile Strength by using Sieve analyzer,CO2 gas analyzer sets, Hot Tensile Tester.

• Know the basic knowledge of X-Ray cube machine. By this checking the Blow Hole,

Porosity, Sludges which are present in the machined parts and mould parts.

• Checking the Hardness of the parts by using Brinell Hardness Machine.

• To create quality awareness drive across the team. Developing of line inspectors, final &

GP12 inspectors.

• Quality Improvements, quality projects, kaizen, & to support productivity improvements.

• Knowledge in Production part approval process (PPAP), FMEA, Statistical Process

Control (SPC), Measurement System analysis(MSA)

• Knowledge in Geometrical Dimension and tolerance.

COMPUTER LITERACY:

• Mechanical software : CMM, FARO CAM 10 MEASURE

• Drafting package : AutoCAD 2010

• Modelling package : Solid works 2010

• Operating System : Windows XP, Windows7.

• Packages : Ms-Office(Good Proficiency in MS Excel & Power point)

PERSONAL PROFILE :

• Date of Birth : 24-03-19985

• Father’s Name : S.MANI

• Mother’s Name : M.BANU

• Sex : Male

• Nationality : Indian

• Mother tongue : Tamil

• Languages known : English and Tamil (can Speak, Read, and Write)

Place: Sengadu Authentically,

Date: (PRABHU M)

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