Russell Golemba
Rockford, Michigan *****
616-***-**** ( ****.******@*****.***
Qualifications for: Executive Manufacturing Professional
Profile
A manufacturing professional with over 24 years experience in the
aerospace, defense and medical industries leading high performing sales
teams and optimizing lean manufacturing principles to achieve sales goals
and production targets. Specializing in implementing strategic business
solutions to help companies re-invent themselves to grow and compete in a
competitive global market place. My goal is to achieve company margins,
sales growth and financial targets by inspiring internal change while
motivating and instilling leadership to maintain productivity,
profitability and deadlines. Areas of expertise include:
Strategic Planning Contract Negotiations Plant Operations
Management Management
Profit/Loss Lean Continuous Business Program
Responsibility Improvement Development Management
Business Turn Around Expertise Strategic Training/Developm
Management Planning ent
Supply Chain Process Optimization Engineering Human Resources
Management Process's
Achievements
. Increased sales by 40%, set sales records by revitalizing the existing
aerospace and defense customer base and increased profitability 33% by
developing a state-of-the-art multi-million dollar CNC manufacturing
facility. Developed a new customer base that included Rolls Royce,
Benteler, AAR, Pratt Whitney, Dart Container, Demmer, UTC Aerospace
Systems, Zimmer, Northrop Grumman.
. Saved $3.3 million annually utilizing lean manufacturing processes for
the Heavy Expanded Mobility Tactical Truck (HEMTT) vehicle program. A
total savings of $16.5 million for the five year contract.
. Re-invented the organization to become a tier one supplier to by
developing and implementing ISO 9001:2008 and AS9100 quality management
systems throughout all divisions. Implemented ITAR standards, Toyota
Production System and Kaizen quality programs throughout the entire
organization.
. Reduced manufacturing costs while improving delivery and machine
productivity by developing and implementing advanced training programs
and process optimization through continuous improvements that netted a
cost savings of $600,000 over three months.
. Improved on-time delivery by implementing lean manufacturing principles
and JIT practices that drove all materials management, process design and
quality development programs.
. Implemented progressive manufacturing processes, a 6S program and lean
production methods like S.M.E.D/QCO that reduced set-up times by 75% and
increased delivery times from 50% to 98%.
. Cut manufacturing cost by 30% while improving delivery and machine
productivity by developing and implementing new technology, advanced
productivity training, process improvement, quick changeover fixturing
designs and equipment maintenance programs.
Career Track
Demmer Corporation
Lansing, Michigan
Director Business Development Machining and
Technology 2013 to Present
Reporting directly to the president of the company my position is to
transform an outdated defense and aerospace manufacturing division to a
world class competitive force in a commercial global marketplace.
. By creating best in class lean manufacturing principles the company
saved $3.3 million annually on the HEMTT military vehicle program with
a five year contract that yields a total savings of $16.5 million.
. Designed and implemented lights out manufacturing procedures to
eliminate labor cost by 40%.
. Reduced on-time delivery from 13 to 5 weeks by creating a program
management launch template that ensured the company achieved its
defined budgets, and quality requirements.
. Developed machining supply chain and provided technical support to
manage external capacity for major production programs to increase
sales for the aerospace division.
. Designed a state of the art manufacturing plant from the ground up to
build an advanced machining division of 100,000 square feet. This
allowed Demmer Corporation to diversify from its traditional
fabrication customer base and become a competitive machining solution
for the defense and aerospace industry.
. The transformation would help grow Demmer's aerospace sales by 25%.
This was completed by using a proven performance based business model
based upon results to maximize gross profits.
CNC Precision Machining
Grand Rapids, Michigan
Chief Operating
Officer
2010 to 2013
Direct responsibility was to develop a new customer base along with re-
inventing all manufacturing operations from the ground up to become a
dominant force in the aerospace, defense, medical manufacturing industry by
implementing world class lean manufacturing principles.
. As a strong business development executive I achieved record sales
numbers for the company that provided 30%increase in annual sales.
. Created a supply chain management system of approved aerospace and
defense suppliers that improved quality and on-time delivery by 40%.
Also developed NADCAP approved suppliers.
. Negotiated, executed and implemented an average 8% price reduction for
complex composite raw material contracts with over the life of long
term agreements.
. Reduced CNC machining and turning set-up times by 75% and increased on
time delivery from 50% to 98% by implementing progressive
manufacturing processes, a 6S program and lean manufacturing
solutions.
. Developed continuous flow manufacturing systems that eliminated
excessive material handling, inventory and labor costs that increased
efficiency, quality, profitability and delivery.
. Improved manufacturing processes that saved $600,000 in one quarter by
implementing best in class tooling, fixturing and programming
principles.
Manufacturing Business Solutions
Grand Rapids, Michigan
Operations
Director
2007 to 2010
Develop effective communication tools to support plant staff and functional
leaders in communicating the plant-wide changes to employees there by
helping them to learn, understand, adjust and grow with the plant's Lean
transformation.
. Worked with management to continue to improve systems and processes to
improve customer satisfaction and to drive continuous improvement in
the company's operations with measurable metrics.
. Launched initiatives to win new business with new and existing
customers and evaluate strategic add-on acquisitions; the result was
35% sales growth.
. Provide leadership, mentoring, and training to all levels and
functions of the corporation regarding the use and best practices of
Lean methodology.
. Reduce, analyze and conduct cost assessments of manufacturing
operations to provide focused performance improvement opportunities to
increase profits; eliminate waste and downtime.
. Optimized inventory and cycle times; increase quality and on time
performance by 40%.
. Lead cross-functional teams to implement continuous flow manufacturing
and pull systems; 6S improvement; production efficiency standards; set-
up reduction; and problem solving/rapid change Kaizen activities.
Able Manufacturing Corporation
Grand Rapids, Michigan
President
1993 to 2007
As a high performing manufacturing executive, I've lead the growth and
profitability of this state of the art automotive manufacturing company to
record sales levels.
. Increased sales by 40%, set sales records by revitalizing the existing
customer base and increased profitability 33% by developing a state-of-
the-art multi-million dollar CNC manufacturing facility.
. As a strong hands-on leader, directed all aspects of this business,
including human resources, P & L responsibilities, accounting,
estimating, manufacturing, plant management, purchasing, outsourcing,
cost analysis, inventory control, business development and sales.
. Drive the continuous improvement culture to eliminate waste, improve
customer satisfaction, and increase market share via the use of Lean
tools and continuous improvement methodologies.
. Researched and developed all marketing, sales and engineering tools.
. Personally quoted all jobs and engineered manufacturing processes,
tooling, fixturing and CNC programming to deliver quantifiable process
improvement and financial benefits.
. Evaluated and purchased all manufacturing equipment and engineering
software, including CNC
Mills, Lathes, Grinders, CMM, fabrication equipment, and CAD/CAE
systems.
Auto-Trol Technology
Southfield, Michigan
Engineering Manager 1991 to 1993
Hired, trained, developed, and supervised application and field engineers
demonstrating, presenting, implementing, and supporting the latest in
CAD/CAM/CAE software and hardware solutions to Fortune
500 customers within the central region, which generated over $3 million
annually and was comprised of 20 states.
. Clients included Cummins, EDS, Ohio Edison, Ford, Goodyear Tire,
Herman Miller, Eli Lilly, Alcoa, General Dynamics, Firestone, Siemens
Energy, and FAA Cleveland and Pittsburgh.
. Created guidelines, surveys, and procedures for all trade show and
customer presentations.
. Developed demonstration guidebooks, scheduling programs, and
guidelines and procedures to test Alpha and Beta software releases.
. Build and develop a World Class Operations team capable of meeting
current and future business objectives, to include providing
mentoring, rigorous development planning and succession planning for
the operations engineering organization.
. Evaluated the financial aspects of product development; budgets,
expenditures, research and development appropriations, return on
investment and profit-loss projections.
. Manage all testing protocols, interpreted and published testing
results and supported the transition from development to commercial
applications.
Education, Affiliations, Seminars and Software Knowledge
Macomb College, Manufacturing Degree; Tool Fixture and Die Design,
Warren, MI.
Graduated Summa Cum Laude
Western Michigan University; Computer Systems Engineering
Member of the Society of Manufacturing Engineers
Attended seminars including:
. Effective Interviewing
. Successful Selling Skills
. Lean Manufacturing Principles
. Management Strategies
. Effective Negotiation Skills
. Dale Carnegie Learning
Extensive Knowledge in Windows, multiple Design/Engineering software and
many other proprietary software applications.