Plant Analysis

SATISH NAMDEORAO GANDHRE

M.Sc. (Org. Chem.), MBA (Operations mgt.)

e-Mail : *************@*****.***

Contact no. : 996-***-****

POSITION APPLIED FOR:

OBJECTIVE: Seeking a challenging career in progressive firm offering

opportunity for contributing my skills and services to the organizational

personal growth

PROFESSIONAL SUMMERY:

. An enthusiastic professional with 12+ years of in-depth QA/QC

experience

. Focus on in-house development to achieve quality excellence and

Proven manpower & team handling record

. QA, QC, TQM, 5S, IMS, SAP, NABL, Documentation, Safety coordinator

JOB PROFILE:

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June 7th, 2010

Coromandel

International Ltd., Visakhapatnam

Assistant Manager - Laboratory

. Shift In-charge of Laboratory

. Coordination with production persons for smooth run of the plant

. Training to new employees, apprentices regarding analysis, safety

& general awareness

. Planning and coordinating shift activities as per the priorities

and amount of work involved

. Instruments (Auto-analyzer, Spectrophotometer, Colorimeter, Flame

photometer, ICP, Sulphur analyzer, Analytical Balances, pH &

conductivity meter) calibration, troubleshooting and preparation &

standardization of stock chemicals & reagents

. Responsible for the complete analysis of raw materials, in-process

samples & finished products and stack / emission gases from sulphuric

acid, phosphoric acid & complex plants, effluent discharge samples and

samples related to pollution control matters

Professional achievements:

. Appreciate for sincere efforts in the area of Total Quality Management

during 2012-2013 in SGA projects

. Honored by Well Done Card from Management for Quality week celebration

2013

. Merit prize award for poster presentation in INSSAN-2010, Mumbai

. Participated in various in-house competitions like Quality month &

Safety day celebrations & won the prizes

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Ma y 29th, 2003 --- June 4th, 2010

Sterlite Industries (I) Ltd., Tuticorin

Sr. Process Controller

. Shift-in-charge of QA (NABL Certified) Laboratory

. Management with surveyor for barge loading activities, sampling,

analysis & certification

. Monitoring consumptions, movements of chemicals & glassware's in

laboratory & stock maintenance

. Management of laboratory day to day activities, product quality

management and customer complaints

. Worked for ISO/IEC 17025:2005 (NABL) certification & Active

participation in TQM-81 & TQM-158 project

. Instruments (Auto-titrator, Spectrophotometer, Colorimeter, AAS,

ICP, XRF, XRD, GC, OES & Analytical Balances) calibration troubleshooting

and preparation & standardization of stock chemicals & reagents

. Researches new & alternate method of analysis to reduce the cost &

increase accuracy & efficiency

. Responsible for the complete analysis of raw material (Rock

phosphate, Sulphuric acid, Lime & Defoamer), in-process samples and

finished goods (43 % Phosphoric acid, 54 % Phosphoric acid, Sulphate-less

Phosphoric acid, Normal & Special Gypsum and Silicic acid)

Professional achievements:

. Promoted to senior process controller with "M8" grade in March-

2009

. Two times honored by CEO Kitty award for the special contribution

to the organization during the quarter July to Sep'2007 and for "5S &

NABL" document preparation

. First prize in the poster contents organized to promote TPM

awareness

. Second prize in Safety Essay competition for safety day celebrations 2006

. First prize in Essay, Posters, Technical paper & third prize in Slogan

competition during Quality Month Celebrations 2007

. First prize in Safety Essay & second in poster competition for

safety day celebrations 2008

. First prize in Posters during Quality Month Celebrations 2009

. Various ideas successfully implemented and rewarded by the

management

Overseas visit:

Visited to Egypt for the sampling, quality sample preparation &

analysis of rock phosphate for the two vessels 'MV VERZINA' & 'MV

JOHNNY P' from 07.02.2009 to 21.02.2009

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July 5th, 2002 - May 11th, 2003

NITIKA Chemicals, Nagpur

QC Chemist

. Complete analysis of in-process & finished goods (Magnesium Stearate,

Aluminium Stearate, Sodium Stearate, Calcium Stearate, Zinc Stearate &

Lake Colours (F.D. & C) etc.)

CAREER CHART:

Nitika Chemicals Sterlite

Industries (India) Ltd.

Coromandel International Ltd.

QC Chemist Trainee

Process Controller Sr. Process Controller

Assistant Manager

(2002) (2003)

(2005) (2009)

(2010)

AREA OF WORK:

Phosphoric Acid Plant:

. Analysis of Rock Phosphate for P2O5, H2O, CaO, MgO, Al2O3, Fe2O3, SiO2,

SO3, F, Cl, Na2O, K2O, OC, & Sizes.

. Analysis of Phosphoric Acid for P2O5, Specific gravity, Solids, SO4, CaO,

MgO, Al2O3, Fe2O3, SiO2, F, & Cl.

. Analysis of Hydrofluosilicic Acid for P2O5, Specific gravity &

Concentration.

. Analysis of Gypsum for Total & WS P2O5, Total & WS F & pH.

. Analysis of Fume scrubber stack gas for Fluorine.

. Analysis of Defoamer for foam test & compatibility test.

. Analysis of Hydrated lime & lime stone for purity.

. Analysis of Silica for purity & H2O.

Sulphuric Acid Plant:

. Analysis of Molten & Raw Sulphur for Purity, Ash, Organic Carbon,

Chlorides & Acidity.

. Product Sulphuric Acid as well as intermediate acids for strength.

. Stack various points for gas analysis (SO2, SO3 & Acid mist)

. V2O5 catalyst analysis for V2O5, K2O & Fe2O3.

. Analysis of Caustic lye for % NaOH.

Fertilizer plant:

. Analysis of Fertilizer Samples (28-28-0, 20-20-0-13, 14-35-14, 18-46-0,

24-24-0, 18-46-0-4, 24-24-0-8, 10-26-26) for AN, UN, TN, P2O5, K2O, S,

H2O, C/S, MR & Sieve.

. Analysis of Single Super Phosphate for Total & WS P2O5, H2O, free H3PO4

as P2O5 & SO4.

. Analysis of Water Soluble Fertilizer (28-28-0, 24-24-0, 19-19-19) for AN,

UN, TN, P2O5, K2O, H2O, Insoluble & Na

. Analysis of various intermediate fertilizer samples & acid samples.

. Analysis of Granulation aid for Colour, Specific gravity & Solubility and

Anti-caking agent for Amine content.

. Analysis of stack gas samples for NH3, Fluorine & Suspended particulate

matter.

. Analysis of Urea for Moisture, Size, Biuret, Free NH3, TN, & Crushing

Strength.

. Analysis of KCl for H2O, K2O, NaCl, & Sieve.

. Analysis of Sulpho Zinc samples for Sulphur and ZnO.

. Analysis of Bentonite Sulphur for Sulphur.

Ammonia Plant:

. Analysis of Naphtha for Density, Distillation range, Sulphur, Mercaptan,

Olefin, Aromatics, Lead, Calorific value, Chlorides, Residue on

evaporation etc.

. Analysis of Fuel oil for Density, Viscosity, Flash point, Ash, Sediments,

H2O, Sulphur, Acidity, Na & Vanadium.

. Analysis of Liquid ammonia for Purity & Oil.

. Analysis of Flue gas samples from various stacks for SO2, SO3, O2, CO2,

CO etc.

. Analysis of Vetrocoke solution for Total alkalinity, Glycine, DEA, V2O5,

Iron, Chloride, Foam etc.

Urea Plant:

. Analysis of Product Urea for Moisture, Size, Biuret, Free NH3, TN, &

Crushing Strength.

. Analysis of Process liquids for Urea, Carbon Dioxide, Ammonia, Biuret &

Water.

. Analysis of gas samples for NH3, CO2, O2 contents.

. Analysis of Liquid ammonia for Purity & Oil.

. Process Condensates & Effluents sample for ammonia and urea.

Water Analysis:

. Analysis of Cooling tower water samples for pH, M-alkalinity, Total

Hardness, Calcium Hardness, Phosphate, Conductivity, Total dissolved

solids, free chlorine, Turbidity, Fluoride, Chloride & SiO2.

. Analysis of Boiler blow down samples for pH, P-alkalinity, M-alkalinity,

Phosphate, TDS, Chloride & SiO2.

. Analysis of Boiler feed water for pH, P-alkalinity, M-alkalinity, DEHA,

NH3, Phosphate, TDS, Chloride, SO4, Conductivity, Total Hardness &

SiO2.

. DM Ion Exchange process water sample at different stages for pH, M-

alkalinity, Conductivity, SiO2, Total Hardness, Free Chlorine, Turbidity,

Free CO2, FMA, Sodium.

Environment Samples:

. Analysis of Ambient Air for SPM, NOx, SO2, NH3 etc.

. Analysis of Liquid effluent samples for pH, AN, UN, P2O5, Chloride,

Fluoride, TSS, SO4, Sodium etc.

Miscellaneous samples:

. Analysis of Alloy & Steel samples for Cr, Ni, Mo.

. Analysis of lubricating oils for Sediments, Viscosity, Acidity etc.

. Analysis of Ethylene Glycol for Concentration, Specific gravity & NO3-N.

. Analysis of Tri-sodium Phosphate, Zinc Oxide, Zinc Sulphate, Boric acid,

Soda ash for purity.

. Analysis of Ammonium Sulphate for Moisture, Sulphate, Ammonical nitrogen

etc.

. Identification & determination of "Exchange capacity" of Anion & Cation

Resins.

. Analysis of samples during chemical cleaning.

PROFESSIONAL TRAINING:

Training program on:

. Understanding ISO 9001: 2000 requirements organized by

Dr. R. R. Lakhe.

. 7 QC Tools (including SQC) organized by Dr. R. R. Lakhe, Director, SQMS,

Nagpur.

. Training program on theory & practicals of instrumental methods of

analysis organized by the CECRI, Karaikudi.

(Instrument Learn: GC, HPLC, IC, XRF, XRD, OES, AAS, Auto titrator,

Flame photometer, Colorimeter, Spectrophotometer)

. Training program on Basic life support & First aid skills organized

by Mr. K. Jagadish Adapa, Director, Usha fire, Chennai.

. Training program on Self Development organized by PALMS Institute,

Tuticorin.

. Laboratory Management System (ISO/IEC 17025:2005) and Internal

Auditor programme organized by CETE, Bangalore.

SUMMARY OF QUALIFICATION:

. B.Sc. with 74.15 % from Mahatma Fule Mahavidyalaya, Amravati University,

Amravati in 2000.

. M.Sc. (Organic Chemistry) with 69.10 % from P.G.T. Dept. of Chemistry,

Amravati University, Amravati in 2002.

. MBA (Operations Management) with 62.00 % in first division from IGNOU,

New Delhi in 2008.

Academic record :

S. No. Examination Class % of Marks Year University

1 MBA (Operations Mgt.) 1st 62.00 2008 IGNOU

2 M.Sc. - I (Chemistry) 1st 67.60 2001 Amravati

University

M.Sc. - II (Org. 1st 70.60 2002

Chem.)

3 B.Sc. - I 1st 72.00 1998 Amravati

University

B.Sc. - II 1st 77.33 1999

B.Sc. - III 1st 73.11 2000

4 H.S.S.C. 1st 61.50 1997 Pune Board

5 S.S.C. 1st 71.28 1995 Pune Board

Extracurricular activities:

. Demo Model Prize in 'Science & Technology Exhibition' held in connection

with "National Science Day Celebration 2002", in Amravati University.

. Consolation Prize in 'Poster Presentation' held in connection with

"National Science Day Celebration 2002", in Amravati University.

PERSONAL PROFILE:

Name : SATISH NAMDEORAO GANDHRE

Contact No. : Mobile : 099********

e-mail Address : *************@*****.***

Date of Birth : 29th Feb. 1980

Birth Place : At : Amdapur, Post : Rajura Bazar, Ta. : Warud, Dist. :

Amravati, Pin : 444906, Maharashtra

Present : Flat no. 501, SRI LAKSHMI NIVAS, Annapurna nagar,

address Pilakavanipalem, Visakhapatnam-11

Passport No. : H5536179 (Date of issue : 29.04.2009, Place of issue :

Marital Status Madurai, Valid upto : 28.04.2019)

: Married

Nationality : Indian

Languages : Marathi, Hindi, English, Tamil & Telugu.

known

DECLARATION:

I hereby declare that, all the particulars made in the application are true

to the best of my knowledge & I bear the responsibility for the correctness

of the above mentioned particulars.

Signature

(Satish Gandhre)

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