eXECUTIVE SUMMARY
Manufacturing leader with ** years of muti-site operations experience,
including engineering, project management, lean, six sigma, continuous
improvement, and global sourcing within Automotive and Rail Road
industries. In addition, skilled in turnarounds and startups. BS in
Mechanical Engineering Technology from Purdue University and Six Sigma
Certified from University of Illinois.
Work Experience
Midland Manufacturing, Skokie, IL
Nov 2005 - July 2014
Midland is an operating company of Dover Corporation - a fortune 500
company with $7B in global sales. Midland is a leading provider of custom
precision valves for highly regulated rail road industry. Service key
customers such as Trinity Industries, DuPont, GE, and Union Tank Car.
Director of Operations
March 2012 - July 2014
Promoted and successfully turned around struggling operations. Responsible
for 10 direct reports, 150 employees, $3.1M capital budget, global supply
chain and 3 Plants across US & Canada.
Grew manufacturing capabilities from $32M to $85M utilizing lean principles
and involving people.
Improved margins 32%.
Started up two new remanufacturing operations in U.S. Grew revenue to $6M.
Developed alternate sources for critical components in India and China with
$1.7M savings.
Enhanced on time delivery from 73% to 98%, while reducing lead times 6
weeks.
Improved safety - achieved an overall record of 405 days without an
accident.
Recognized by Corporate for implementing lean and continuous improvement
culture.
Remanufacturing Manager
June 2010 - March 2012
Promoted with P&L responsibilities for the remanufacturing business.
Successfully grew the business to $4.2M and enhanced the strategic position
of the aftermarket business. Managed 1 supervisor and 15 employees.
Increased revenues from $0.75M to $4.2M.
Reduced lead times by 85% by implementing cellular manufacturing and lean
Created strategic vision and gained approval to grow revenues 300%.
Outlined plans for setting up (start-up) facilities close to customer
locations.
Continuous Improvement & Manufacturing Engineering Manager June
2006 - June 2010
Promoted and asked to lead manufacturing engineering, global sourcing,
maintenance, and all continuous improvement activities. Managed 2
supervisors and 12 employees.
Led implementation of 23 kaizen projects, improved productivity 35%, and
reduced inventory 22%.
Developed sources in China generating savings of $0.7M annually.
Senior Manufacturing Engineer Manager
Nov 2005 - June 2006
Recruited to lead manufacturing engineering. Managed 5 employees.
Responsible for manufacturing, maintenance, and tooling.
Reduced CNC cycle times 40% while improving tool life 15%.
Implemented vendor managed inventory programs. Reduced tooling costs 12%.
Implemented total preventive maintenance. Improved uptime by 17%.
Subaru of Indiana Automotive, Lafayette, IN
Subaru, part of Fuji Heavy Industries, is one of the highest rated car
manufacturers for safety and quality, with over 95% of their vehicles sold
in the past 10 years still on the road.
Manufacturing Engineer
Jan 2005 - Nov 2005
Recruited to provide technical support to fast moving assembly operations.
Responsible for Door and Trim assembly areas.
Recognized by President for reducing window alignment issues 90%.
Developed fixtures and tools to eliminate ergonomic issues, reducing
injuries 22%.
Actively supported successful launch of new Legacy and Outback models.
Developed and implemented process improvement plan with an identified $0.4M
in savings.
Improved material packaging. Reduced freight costs 2.5%.
TRW Automotive, Lafayette, IN
May 2002 - Jan 2005
TRW is a leading suppliers of steering, braking, suspension, and occupant
safety systems to the automotive industry. Systems and components are
supplied to premier vehicle manufacturers' worldwide.
Manufacturing/Project Engineer
March 2003 - Jan 2005
Promoted to provide technical support and drive productivity improvements.
Responsible for the development and implementation of large capital
projects. Managed $1M capital budget.
0. Developed and implemented three new CNC production cells increasing
productivity 400%.
0. Developed customized tooling reducing cycle times 65%.
Plant Engineer/Production Supervisor
May 2002 - March 2003
Responsible for production and maintenance activities of 30 union
employees.
0. Improved throughput by 31% in key areas of the plant.
Education
Purdue University - B.S., Mechanical Engineering Technology
2002
Additional course work in high speed machining and tool design.
Filed two patents for equipment design.
Certifications and additional skills
University of Illinois - Certified Six sigma Green Belt