Engineer Design

E. Andrew Condon ********@*******.***

** ***** ***** ****, *******, NH 03873 (603)

***-****

EXPERIENCE:

Aquaback Technologies, Tewksbury MA December

**** ** *******

Senior Design and Manufacturing Engineer

~ First employee for a startup developing a new water purification

system.

~Won NASA Tech Briefs "Create the Future" Design contest for

sustainability division 2013.

~Patent application for process that allowed for reclamation

improvement of 5% from 90% to 95 %.

~Responsible for over 30% of Design which included: Over 120 plastic

injection molded parts

8 extruded parts, high tolerance laser welded sheet metal and a turbo

compressor running at 42K RPM on water lubricated plastic journal

bearings.

~Developed complete Bill of Materials that included schedule,

manufacturing process, costing

~Responsible for developing the manufacturing processes for all parts

and assemblies.

~Responsible for all Process validation and Vendor qualifications

~Tutored & directed less experience engineers.

DEKA Research and Development, Manchester, NH

Mechanical Design Engineer November 2006

to December 2010

~ Designed Water Purification Machine included application of patent

for new heat exchanger design

~ Designed new socket system for Prosthetic Arm developed for DARPA.

~ Designed Dual Charging station for new insulin delivery and blood

monitoring device.

Extrude Hone Dynetics, Woburn, MA

Sr. Design Engineer

September 2004 to October 2005

~ Designed custom automated microflow machinery to process diesel fuel

injector nozzles.

~ Responsible for product design and manufacturability including

meeting cost and schedule.

~ Implemented new documentation standards and Cad system procedures.

Varian Semiconductor, Gloucester, MA November

2005 to September 2006

Contract Design Engineer May

2004 to September 2004

~ Assisted in the design wafer mask assembly for Ion implant machinery

to reduce cost of new process development in semiconductor

manufacturing.

~ Developed and implemented engineering change orders for Ion implant

machinery.

~ Implemented design changes using Pro/ENGINEER and automated product

structure system.

MKS Instruments, Methuen, MA

Contract Design Engineer February 2004-

May 2004

~Converted Gas analyzer product line documentation to Pro/ENGINEER,

including all part and assembly models. Updated all drawings to

comply with ANSI Y14.5 standards.

Concepts-NREC, Woburn, MA

Contract Design Engineer October

2001 to November 2003

~Designed two combustors for fuel cell generating plant to meet

pressure vessel code.

~Designed 2 high-speed turbo-compressors for fuel cell generating

plant.

~Designed turbo-compressor unit for air cycle building refrigeration.

~Developed bill of materials, assembly process and all documentation

for production.

~Utilized Pro/ENGINEER 2001 and Intralink 3.0 for all development.

AGFA, Wilmington, MA and Hudson, NH

Contract Design Engineer March 2000 to

October 2001

~ Designed input supply cassette and input tray for pre-press

equipment using Pro/ENGINEER.

~ Designed Sheetmetal enclosures for electronics components.

E. Andrew Condon ********@*******.***

76 Holts Point Road, Sandown, NH 03873 (603)

490-9122

Lucent Technologies, North Andover, MA

Contract Design Engineer March 1999

to March 2000

~ Designed temperature controlled test fixtures for optical

networking circuit packs.

~ Developed hand tools for optical circuit pack assembly.

~ Provided Mechanical Engineering Support for Circuit Pack

Test Group as required.

GE-Aircraft Engines, Lynn, MA

Contract Design Engineer June 1998 to

March 1999

~ Responsible for development of Inlet Particle Separator designs for

growth version of turbine engine used on new Blackhawk and S90

Helicopters.

~ Developed change in designs on existing products for cost

reductions.

~ Designed new test cell for turbine deswirler and combuster systems.

Daymarc, Littleton, MA

Manufacturing Engineer January 1998

to June 1998

Design/Product Engineer May 1997 to

January 1998

~ Designed test handling equipment for IC Industry.

~ Designed Pneumatic and LN2 Systems for test handler.

~ Responsible for the transition of project from design to production.

~ Developed process documentation for DFT work cells.

~ Designed assembly fixtures utilizing Pro/ENGINEER.

~ Developed production Bill of Materials.

~ Redesigned test handler for manufacturability.

~ Developed floor layout to increase production by 2000%.

Northern Research and Engineering, Portsmouth, NH

Pro/ENGINEER Consultant February 1997 to

May 1997

~ Designed generator gearbox and lubrication system for Industrial

Turbines using Pro/ENGINEER.

~ Provided CAD support as required.

Hudson Machinery Worldwide, Haverhill, MA

Mechanical Design Engineer August 1995 to

February 1997

~ Developed justification for PT/Modeler parametric solid modeling

system.

~ Implemented PT/Modeler system that increased product quality and

reduced time to market by 50%.

~ Designed computerized documentation control system.

~ Designed custom machinery for the converting industry.

~ Modeled all designs in 3D on AutoCAD R13 & PT/Modeler.

~ Managed project scheduling to meet all deadlines.

~ Developed specifications for all sourced parts.

~ Developed documentation for Operation Manuals.

Kryptonite Corporation, Canton, MA

Product Engineer May 1993 to

August 1995

~ Designed new product line that was 40% stronger and reduced cost

by 13%.

~ Developed and implemented documentation control procedures.

~ Developed and documented heat treatment specifications for all

products.

~ Responsible for all aspects of testing including design of all

tests and test fixtures.

~ Developed material testing procedures for selection of materials

in new product.

~ Modified existing product designs for DFM and performance

improvement.

~ Supported customer service with the evaluation of warranty

claims.

E. Andrew Condon ********@*******.***

76 Holts Point Road, Sandown, NH 03873 (603)

490-9122

~ Supported manufacturing through M.R.B. disposition.

~ Designed inspection gages for verification of critical product

dimensions.

~ Supported production with procedure documentation and B.O.M.

maintenance.

~ Developed capital justification for a ProENGINEER CAD system

and a FEA Package.

~ Responsible for the conversion of existing product documentation

to the new system.

~ Successfully developed and implemented Hazardous Material

Communication Training Program.

EDUCATION:

University of Massachusetts at Amherst, Amherst, MA

Bachelors of Science in Mechanical Engineering

February 1990

REFERENCES: Available upon request.

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