Engineer Manager

Ernie G. Sergejenko, Jr.

**** ******** ****

Williamsport, PA 17701

Email: *****@****.***

Cell: 570-***-****

CAREER SUMMARY

** ***** ** *********** *********** experiences in general manufacturing

environments. Possess practical experience with precision machining of

stainless steels, Inconel, and various types of tool steels, CNC controlled

industrial machine tools, heat treatment of ferrous and non-ferrous

materials, mig & tig welding, progressive stamping dies, plastic injection

molding, ultrasonic welding, casting and machining of gray, malleable and

ductile iron products, integration of industrial robots with industrial

manufacturing and material process equipment, PLC controlled automated

packaging equipment, PLC controlled automated assembly and test equipment,

close precision products and high volume manufacturing with specialized

requirements. Seasoned project management skills with capital project

experience in the multi-million dollar range. Strong ability to interface

with senior management and department heads from different disciplines

while maintaining a credible influence on the shop floor with supervisors

and skilled trade personnel. Possess strong manual precision machining

background and CAD drafting abilities. Well versed in interfacing with

union production employees. High degree of technical writing and

comprehension with regards to documented requirements and conformity.

CAREER EXPERIENCE

2011 - Present

Technical Resource Services, Williamsport, Pennsylvania

Consulting Engineer

Primary focus:

Serve regional commercial and industrial clients by providing contract

engineering services, drafting services, and serve clients as a technical

consultant.

Noteworthy accomplishment:

Provided drafting, designing, corporate consulting and advisory services

for the new Hampton Inn Suites currently under construction in Loyalsock

Township.

2003 to 2011

Ward Manufacturing (Hitachi Metals of America), Blossburg, Pennsylvania

Principal Manufacturing Engineer

Primary focus: Successful implementation of lean initiatives by proposing

justified capital expenditures to senior management for the purpose of

procuring automated machinery and advanced machine tools to replace

existing lines of WWII-era machinery and equipment.

Support functions: Participating as consulting engineer in the company's

Environmental Management System affecting three local manufacturing

facilities (ISO 14001 Core Team) to insure compliance with the DEP.

Participating as consulting engineer for the company's Health and Safety

Office affecting three local manufacturing facilities (OSHA STAR Program)

to insure OSHA compliance. Addressing areas for ergonomic improvement by

leading teams of production employees in ergonomic committees for two of

three local manufacturing facilities. Responsibilities include the support

of existing equipment, designing plant layout for plant consolidation, new

equipment design and procurement, new durable and perishable tooling design

and procurement, energy conservation efforts and facility enhancements to

insure employee safety and improve employee morale.

Noteworthy accomplishment: Acquisition of five advanced machine tools that

effectively accomplished the replacement 18 antiquated machine tools

(including the durable and perishable tooling for the machines),

elimination of 54 hourly employee positions, elimination of 3 salaried

employee positions, elimination of fragmented machining operations,

streamlined the flow of product, reduction of WIP (single piece throughput

initiated, KANBAN/pull system adopted), reduction of operating expenses and

the necessity of one local manufacturing facility (including associated

facility overhead) within a 3 year ROI.

2000-2003

Defense & Development Enterprises, Plantation Florida

Operations Specialist

Primary focus: Directed assigned subordinates in their daily activities and

responsible for the day-to-day operations of an aerospace/aviation part re-

distributor.

Support Functions: Directly responsible for the control of suspected

unapproved parts to insure non-compliant are not processed to end-users.

Oversee inventory control, stocking, procurement, data entry and

acquisition of military and commercial aircraft parts, components, and

assemblies.

Noteworthy accomplishment: Established inter-department operational

procedures, guidelines, and corrective actions. Provided technical writing

towards creating the operational procedure manual, and training in

implementing the operational procedure manual.

1988-2000

Allied Signal Aerospace Corporation, Fort Lauderdale, FL & Rocky Mount NC

Manufacturing Engineer II

Primary focus: Participated in a cross-functional R&D team addressing

aspects pertaining to the manufacturing, processing, and testing of hydro

mechanical and electro mechanical fuel controls (commercial and military

aircraft). Specialized in CNC machining center procurement, jig and

fixture design, durable and perishable tooling selection, procurement of

specialized inspection tools/gages and designed layout of six individual

manufacturing cells to best utilize production personnel and reduce non

value added processes.

Support functions: Involvement in the plant safety team at an advisory

capacity. Served on the plant relocation/transition committee. Tasked

with the rigging, loading, unloading and transport of CNC machinery from

Fort Lauderdale, FL facility to Rocky Mount NC facility. Responsible for

the validation and mailing of controlled product drawings to new facility.

Assisted in the effort to transition cutting and abrasive tool crib

contents, CNC machine fixtures, gage crib contents, and raw material from

the Fort Lauderdale, FL facility to the Rocky Mount NC facility.

Noteworthy accomplishment: Reducing the manufacturing footprint of the

Fort Lauderdale facility so it may be absorbed into the Rocky Mount

facility.

EDUCATION

Florida Atlantic University, Boca Raton, FL

Bachelor of Science, Mechanical Engineering, 1992

Degree, numerous training course certificates available upon request

REFERENCES

Craig Johnson - Manager, Ward Manufacturing 570-***-****

Ed Emery - President, T&E Construction (TRS Client) 864-***-****

John Preiser - Manager, Allied Signal Aerospace 570-***-****

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