Suresh Subramani

***-*, **** ******, **** Wheel Factory, New Town, Yelahanka, Bangalore-

560064, India.

Contact: +91-968*******; Email: acdw9y@r.postjobfree.com DOB: 23-05-

1981

PROCESS / PRODUCT ENGINEER

Seeking a challenging & rewarding opportunity in the Manufacturing,

Designing & Production industry.

PROFILE

Competent and result oriented professional with an experience of

10 years of experience across, SMT manufacturing Process, Product design &

development, NPI, Costing, Capacity planning, mechanical enclosure

designing & LEAN Manufacturing; spearheading as a Product Engineer with MRO-

TEK Limited, Bangalore.

Expert in SMT Process, NPI/Proto run, ECN/ECO, Capacity planning

(4M), DMAIC, LEAN Manufacturing tools (5S, Kaizen, 5 Whys, Kanban, Poka-

Yoke, Root Cause analysis & Takt Time), TPM, mechanical enclosure

designing, Six Sigma tools (FMEA, Control Plan, 8D, Flow chart, Cause &

effect, Pareto chart, OEE), PCB DXF, MTBF, DFM, Part quality

improvements, Cycle time, Quality systems and manpower supervision in the

design & manufacturing environment. Effective resource planning/

optimization, focusing on waste reduction, enhancing productivity and

profitability.

Good Failure & Analysis skills for the process, part, design &

test. Posses an inquisitive & analytical mind, result oriented, creative

thinking, system orientated approaches, excellent organizational skills,

flexible & detail oriented attitude combined with strong analytical &

information analysis skills and a proven ability to interact with a diverse

range of people in a professional manner.

Deal confidently with difficult situations; highly motivated,

dynamic and single-minded in my pursuit of excellence and have a record for

maintaining high standards of verity and precision in the organization.

Ability to establish priorities and to plan, coordinate and monitor

own work plan and the team. Equipped with the willingness to learn to keep

abreast of new developments.

Good experience in handling of Venders & Customers in domestic as

well as overseas.

PROFESSIONAL EXPERIENCE

MRO-TEK Limited, Bangalore Since

Aug 2011

Product Engineer

Providing product specification for design.

Scheduling product plans & monitor for successful launch as per

commitments.

Designing mechanical enclosures in Solid works.

Design PCB DXF with mechanical interfaces and provide to CAD team for

Gerber generation.

Preparing Product costing for design completed products.

Preparing & reviewing MTBF. Product design review & reliability test.

Prepare documents for ISO Internal & External Audit & complete the Audits

as Auditee & close the open observations.

Reviewing & releasing product documents (BOM, assembly instruction, CAD

files, Gerber, mechanical drawings) to factory for manufacturing.

SANMINA-SCI TECHNOLOGIES, CHENNAI May 2009 to Jul

2011

Associate Process Engineer

Deftly Work on the continuous improvement of the process to achieve the

targeted yield, cycle time and cost reduction goals.

Accountable for NPI, Process, ECN, yield and Identifying the bottle neck

process stage and equalize the cycle time for all assembly stages.

Responsible for Defining new manufacturing process setup, by defining

assembly process stages, selecting right tools & machines.

Reducing the manufacturing cost & time of the Product, by identifying &

eliminating Non value added activities for the continual improvements.

Run new products & provide DFM reports to Customers.

Reviewing all the customer documents, Bill of Materials, Assembly drawing,

Gerber, manufacturing specifications, and special instructions along with

the respective team for data adequacy for running the product.

Analyzing the Process & part failures and take corrective & preventive

action (CAPA) by working with internal team & Suppliers.

Accountable for Facilitating and conducting weekly meeting with CFT for

Process & Product Quality Assurance & improvements.

Prepare & review PFMEA.

Designing specific Jig & Fixtures for the special requirement Process.

Preparing Work Instruction, Process flow documents, procedures & providing

training to operators while training and implementing Kaizen, 5S

techniques, Poke Yoke (mistake proofing) systems.

Posses sound Knowledge in (DMAIC Method) & experience LEAN Manufacturing.

Also have Working experience in Wave soldering, Reflow, SPI machine, BGA

rework, X-Ray, DEK.

FLEXTRONICS TECHNOLOGIES, CHENNAI

Sep 2006 - May 2009

Junior Process Engineer

SOLECTRON CENTUM ELECTRONICS, BANGALORE

Aug 2005 - Jul 2006

Quality Technician

POLYFLEX ENGINEERING PVT LTD, BANGALORE

Apr 2003 - Jun 2005

Technician

PROJECTS UNDERTAKEN

Client Vayu Media handy Player

Organization Flextronics Technologies

Title Entertainment Player in Air

traveler

Duration 2 years

Role Team member

Abstract Manufacturing process layout set

up starting from Material

incoming to Product shipment as

finished goods. Preparing work

instruction for the stages &

providing training to respective

team members. Responsible for

reducing the part & process

failures by interacting Supplier

& internal CFT.

Client Hibiscus POS Systems

Organization Sanmina-SCI Technologies.

Title Electronic payment in Shopper

Duration 1.8 years

Role Team member

Abstract New manufacturing assembly

process set up for the product.

Interacting with Customer for the

solution & get input for the

product changes. ECN updates in

the running products based on the

Customer requirements. Providing

solution for the yield losses &

part quality issues by working

with internal team & Supplier

PROFESSIONAL ACCOLADES

Completed CAP Training (Capability Acceleration Program) in Flextronics

Technologies (10 Month Course) during 2009

Box build Re-line layout done by equalizing the stages cycle time & by

eliminating Non-Value added activities, and increased 40% productivity

during 2009

Winner of Best Achievement award for designing the packing pallet during

2009

Re-balling done for the failed BGA and re used for production & saved 3

Lakhs during 2009

Post wave rework activity reduced through Pin in paste technology and

avoided insufficient fillet in through hole components during 2009

Involved the Post reflow yield improvement team and increased from 0% to

100 % in QFP component for OSP finish PCB by modifying the Stencil

apertures as reverse bottle neck design during 2009

Clean booth system introduced in Box builds assembly process and reduced

cosmetic failures from 8% to 1.5% during 2010

Attended Six Sigma training in Sanmina-SCI Technologies (3 months), India

during 2010

Core Member of Failure analysis, KAIZEN & Cost reducing Project team in

Sanmina-SCI, India from 2010

EDUCATIONAL CREDENTIALS:

B. Tech, Mechanical Engineering -2011

RVD University, Chennai.

Diploma in Mechanical Engineering-2003

Government Polytechnic, Krishnagiri (Anna University).

CAD Tools

AutoCad-2000

Solidworks

Technical Skills

SAP, Office Automation & Internet Application

Permanent Address: 264-A, West Colony, Rail Wheel Factory, Yelahanka, New

Town, Bangalore-560064, Karnataka.

Language Known: Tamil, English & Kannada

References: Available on Request

Contact this candidate