Project Manager Engineer

Curriculum Vitae

Post applied for MECHANICAL SUPERVISOR

Name Muthukumar

Father’s Name Krishnaiah

Date of Birth 19-06-1970

Permanent and contact Address Sukkuparaitherivilai,

Agesteswaram (po)Kanyakumari Dist,

Tamilnadu, India

Cell no: 094********

E-mail Address ***************@*****.**.**

Educational Qualification Higher secondary

Technical Qualification Diploma in Mechanical Engineering Nagercoil,

Tamilnadu, India.

Passport Details Passport Number: L4532815

Date of Issue: 31/01/2014

Place of issue: KUWAIT

Date of expiry. 30/01/2024

Total Experience 20 Years

CERTIFIED COURSES

• PERMIT TO WORK COURSES

• Safety (HSE) induction

• H2S and breathing apparatus course

• Working at Height

• Fire extinguisher and safety watch courses

Experience

NATURE OF DUTIES

Mechanical Maintenance – Static & Rotating

Mechanical Erection&Alignment – Static & Rotating

Piping activities

Flowline Maintenance

Shutown activities

Wellhead Maintenance

From May- 2013

Working as MECHANICAL SUPERVISOR in WEST KUWAIT,GC-16 KOC through

LARSEN&TOUBRO

• Supervising and monitoring daily activities at Workshop

• Participating in the Co-Ordination meetings with Project Engineer, Project Manager,

Safety Engineer and Safety Officers

• Manpower Control

• Preparing Reports on Daily work status, Equipments Erection and Alignments details, .

• Periodical Inspection of all the equipments under my supervision

• Maintaining the checklist of all the equipments

• Preparing Erection &Alignment method Statements

• Erection activity Checklist preparing.

• Successfully Erected Alignment Major Equipment at GC-16 Reciprocating Compressor

3nos 50 Rotary Equipment 68 Static Equipment completed 6mouth time period.

• Co-ordinate With Vendors for Equipment Erection and Alignments

From September 2012 To APR-2013

Working as MECHANICAL SUPERVISOR in MINA-AHMADI REFINERY, KNPC

through AL-MEER TECHNICAL SERVICES

JOB DETAILS:

• Up gradation of obsolete fire detection, alarm and suppression system at KNPC sites

including the phase-out of halon systems

• Removing the old fire detection system pipelines and installing new

• Installing new firewater pump pipeline

Supervising and monitoring daily activities at Workshop

• Participating in the Co-Ordination meetings with Project Engineer, Project Manager,

Safety Engineer and Safety Officers

• Manpower Control

• Preparing Reports on Daily work status, welding, production details, etc.

• Periodical Inspection of all the equipments under my supervision

• Maintaining the checklist of all the equipments

From July 2005 to 15/02/2011

Worked as FOREMAN/CHARGEHAND for rotating and static equipment in KUWAIT OIL

COMPANY, NORTH KUWAIT through PETROFAC

JOB DETAILS:

• Rotary & Static equipments: Commissioning and Running Maintenance

• Centrifugal Compressors: Complete overhauling during annual turn around. That includes

replacement of seals, bearings, labyrinths, rotor replacement after dynamic balancing and

maintaining clearances as per data provided by the OEM.

• Reciprocating Compressors: Inspection, Maintenance and replacement of parts i.e. pistons,

cylinder liners, rider rings, compression rings, piston rods, gas seals, cross heads, crank case,

valves and un-loaders. And checking / adjusting different clearances.

• Centrifugal Pumps: Replacement of mechanical seals, rotor, wear rings, bearings, shaft

alignment and complete overhauling.

• Reciprocating Pumps: Replacement of plungers, plunger packing and valves. Inspection and

maintenance of crank case & cross head.

• Steam Turbines: Replacement and inspection of rotor, bearings, carbon packing, governor and

chest valve. Testing and adjusting of over speed trip device.

• Diesel Engines: Worked on different engines used for power generation. Carried out routine

maintenance.

• Alignment: I am well versed with different methods of coupling alignments such as Rim and

Face & Reverse indicator.

• Heat Exchangers: Pulling out tube bundles, checking tube leak by hydro and pneumatic test,

re-tubing and tube plugging Performed maintenance of Plate type exchangers also.

Having sufficient exposure in maintenance and trouble shooting of injection well related like

launcher Pig Receiver, wellhead hookup install, remove and replacement of guard filters and

flange leak. Replacement RTJ Rings.

Maintenance of Plant air compressor, Instrument air compressor Sea water injection Pumps.

Having experience of Gathering Centers, Desalters, Separators, Booster Station (500 MMSCFD)

& CIPF (Central Injection pump Facilities).

From July 2000 to August 2003

Worked as a Mechanical Technician at Ras Gas in Raslaffan on a manpower supply basis by

company Qatar Kentz WLL. Ras Gas is a Mobil group company and a leading LNG producer

the state of Qatar.

The nature of the duty being performed on a day to day basis is described below

25 Take the work instructions from the Maintenance Supervisor

26 Visit the site and carry-out an initial investigation of the job

27 Assess the requirements of tools, spare parts, cranes, scaffolding, insulation removal and S/D

requirements etc

28 Discuss with the field operations staff about the isolation requirements

29 Get the necessary work permits (cold/hot) prior to the start of the actual job

30 Assist the operations staff in isolating the systems

31 If the machine is electric driven rotating equipment (Pumps, compressors etc) get the power

source isolated and lock it prior to any maintenance

32 Install spades/blinds as per the blinding list in order to get the system positively isolated

33 Disconnect the pipe-works and install end blinds wherever necessary

34 Make match marks and disconnect the coupling

35 Remove the equipment from its location

36 Assist in transporting the equipment to the work shop

37 Dismantle and clean the equipment

38 Assess and quantify the extent of the damage

39 Identify the spare parts required

40 Assemble the equipment back maintaining the allowable tolerances

41 Clean the skid thoroughly and re-install the equipment at site

42 Reconnect the pipe-works using standard gaskets

43 Reconnect the coupling with the match marks on

44 Top up with the required quantity of lubricating oil

45 If operationally possible, static test the equipment prior to alignment in order to confirm there is

no leakage through the seals or joints

46 Carry-out the coupling alignment

47 Map the alignment results

48 Provide re-commissioning assistance to the process staff

49 Clear the site and close out the work permit

Preventive maintenance are being done by the following ways

4 Periodical visual inspections

5 Clean and grease at regular intervals (Motor bearings, valve spindles, belt conveyor rollers etc)

6 Check and top-up lube oil levels regularly

7 Change-out filter elements on run hour / time based intervals

Special skills attained

6 Alignment of pumps and compressors using “OPTALIGN PLUS” alignment equipment

7 Bearing change-out of the fin fan coolers at site

8 Replacement of hydraulic oil filters on GE frame-7 turbines

9 Inspection of the Donaldson filter house and replacing the filter elements of GE turbines

10 Shell and tube heat exchanger hydro-test and plugging of leaking tubes

11 Replacement of heat exchanger channel head gaskets

Equipment handled at Ras Gas

1 GE frame-7 Gas Turbines, Sun-dyne and Shin-Nippon Centrifugal pumps, Milton Roy

reciprocating pumps, blowers, vessels, columns (towers), fin fan coolers, incinerators,

PRVs, instrument control valves and pipe-lines etc

From Dec 1995 to March 2000

The Oman Construction company,

Maintenance charge hand (Mechanical service contractor for)

Petroleum Development Oman LLC

Oman LNG Company Ltd

Petroleum Development Oman LLC is a Shell group company operating in the Sultanate of

Oman. Major products being produced are 10 million bbl of crude oil/day and enough gas to

supply to the Oman LNG plant and all the electrical power stations of the entire country. It

consists of more than 50 oil and gas gathering stations spread all over the vast interior deserts of

Oman.

Equipment handled

Crude oil flow lines, Gas lift headers, Oil manifolds, Production and Test separators,

Surge tanks, Fin fan gas coolers, Solar Gas Turbine driven gas lift compressors, crude oil

export pumps, Atlas Cop co air compressors and Leva chemical dosing pumps etc.

Nature of Duties

13 Fabrication of crude oil and hydro-carbon gas flow lines at shop floor

14 Fabrication of crude oil / hydro-carbon gas manifolds at shop floor

15 Erection and hook-up of oil and gas flow lines with well heads with manifolds in

gathering stations

16 Fabrication of pipe-works and hook-up of crude oil manifolds with test and production

separators in gathering stations

17 Carryout repairs to the internals of vessels and tanks as per the repair scope provided

after internal inspection by the inspection authorities. This includes flame cutting and

removing the damaged parts, re-welding and surface finish .

18 Construction of Gas Grids interlinking various gathering stations

19 Maintenance of well heads and flow lines

20 Repair and clamping of flow line leaks on emergency basis

21 Fabrication and erection of access platforms and ladders at gathering stations

22 Fabrication and erection of water ring mains and distribution headers

23 Hook-up of water injection well-heads

24 Removal/re-installation of PRVs, instrument control valves etc and transportation to

workshop for repairs and inspection

25 Isolate tanks and vessels by installing blinds and open for regular inspection

From Aug 1992 to Nov 1995

Lead Technician Ali Al’Qahtani Construction company

Kingdom of Saudi Arabia

Ali Al’Qahtani is a Mechanical construction company, involved mainly in the construction of

water mains for supplying drinking water to the towns and industrial supplies in Saudi Arabia

From July 1990 to July 1992

Prasanna Engineering Company

Mechanical Maintenance Technician (Mechanical Maintenance Contractor for)

Neyveli Lignite Corporation Ltd,

Tamilnadu State, India

Neyveli Lignite Corporation is a leading Urea Fertilizer Producer in South India in addition to

two 600 MW Thermal Power Stations and two Lignite Mines to supply fuel to the above

Nature of duty

5 General maintenance in the fertilizer factory

6 Replacing the damaged or choked pipe-lines with new ones

7 Removing and delivering of the rotating equipment at workshop for overhaul

8 Providing assistance in re-installing, aligning and re-commissioning of the rotating

equipment

9 Removing / re-installing the instruments and control valves to workshop for repairs

Declaration

I hereby declare that the above given information are true to best of my knowledge and belief.

K .MUTHUKUMAR

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