Engineer Design
Resume:
Irshad Ahmed Hassan Mukhtar
Quincy-02169 MA-US
***************@*****.***
Summary
Lead Design Engineer and onsite coordinator with 7 years of enriching experience and proven track
record of providing high end solutions in Engineering De sign, product design and standardization,
detailed design across New product development, Cont rol Valve and accessories, Test fixtures.
Instrument Mounting kit assemblies. Automotive ac ccessories, urban design and General
Engineering Products
Proven track record of New product development and New product innovation. Designed all phases
of product development program utilizing internal perso nnel, as well as consultants as required.
Interfaced with marketing to define design specifications and manufacturing to develop prototype
and final tooling programs. Initiated extensive prototyp fabrication plan to qualify all major
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components prior to having expensive tooling fabricated. Temporary tooling was built as required
for critical parts to assure that they represented out-of-mol d characteristics during testing.
Experienced in designing Casting, Machined and Forged bodies as Per ASME and ISA standards.
Experienced in designing sheet metal enclosures as per NEMA standards. Interpret codes,
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regulations and specifications to ensure compliance. Me sh generation for checking continuity of
surfaces. Comprehensive knowledge of plastics material properties and tool design considerations
Experienced on Valve Cv calculation, exposure to Hand Calculation and Free body diagrams for
load and structural analysis of Unipoles & free standing units. Kinematic Analysis and Tolerance
stack up analysis on the new products developed.
Experienced in product change management, raising and e xecuting engineering change request,
engineering change order using Enovia-PLM tool.
Responsible for design documentation. Quality report generation, Work flow process analysis and
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improvement, Strong communication and interpersonal sk ills with both customers and co-workers.
Education :
B.E, Mechanical engineering-2005.
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B.T.L Institute of Technology, Bangalore.
Vishveshwariah Technological University, Belgaum
Diploma in mechanical engineering- 2001.
i
S.J.P (Gov’t) Polytechnic, Board of Technical Educat
ation, Bangalore
Training & Certifications
1. Certified by IISC (INDIAN INSTITUTE OF SCIENC E), Bangalore on Structural analysis and
design optimization of mechanical systems.
2. Certified by IISC (INDIAN INSTITUTE OF SCIENC E), Bangalore on Finite element methods.
3. Certified Solid Works Associate (CSWA).
Awards
Received Pat on the back award for initiating and develo ping new valve series Quality and on
time delivery.
Technical Skills
Solid Works, AutoCAD, CADRA, Inventor
Catia V5 “ Part modeling and Assembly workbenc h”
Pro E Wildfire 4 “ Part modeling and Assembly wo rkbench”
MS Word, MS Excel
Professional experience
Onsite Coordinator & Lead Mechanical Design Engine er-
Xchanging Soln USA Inc “13jul2013 to Till date”
Xchanging Soln LTD, Bangalore, India, Sep’ 2010 to 15ju l2013.
Samvith Technologies, Bangalore, India Mar’ 2010 to Sep ’2010
Client: GE Oil & Gas, Masoneilan, Avon, USA
As a lead engineer responsible for modeling and assemblie s as per the GE quality standards model
checks and detailing of all components and assemblies. Pe rformed Kinematic Analysis and
Tolerance stack up analysis.
Working as an onsite coordinator with a five-member desi gn group (off shore), providing design
direction on products, parts and components used in Valve industry.
Develop product and process innovations with goal of mai ntaining continuous improvements.
Product Standardization and Knowledge management with Product lifecycle management support
Validating the attributes required to be published from PLM side & CAD side for bi-directional
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associatively.
Project: Relay Test Station.
Relay test station to test both Standard Relay and Hig h capacity Relay. The project involves
understanding the degrees of freedom of movement for minimum operator movement, Operator
safety and Ergonomics. Involved from generating concept s to final product test phase.
Conceptualization of the Functional Test station and ge tting an approval for the same from the
Client, Active design discussions and review, which inc cludes both 3D modeling and designing.
Generated 3-D models of components & assemblies, in Solid Works. Preparation assembly
drawings, bill of materials for procurement and manufactu ring.
Assure ultimate product designs are functional, eco nomical, safe and meet all customer
requirements.
Project: Control Valve Body “Development”& Body, Trims, actuators, etc. “Standardization”
Development of new series of control valve body and its accessories across different sizes and
Pressure classes. Research and review engineering data ( drawings, reports, manuals, etc.) defining
valves’ structure. Creation of parameterized model and drawings for Masoneilan Valves and its
fo
components in Solid Works and Maintaining, Streamlinin g and optimizing the existing design data
in e-Matrix( PLM System). Used Masoneilan Administrat ive Procedure ASME, ISA and CAP-018.
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Validating the attributes required to be published from P LM side & CAD side for bi-directional
associativity.
Product Engineer-
ErgoForm Consulting Pvt. Ltd., Bangalore, India Jul’ 2008 to Mar’ 2010.
Client: Manatec Electronics, Pondicherry
Sheet metal consoles and electrical cabinets for indoor applications of automation control and
electronic drives systems. These are based on IP 55 to 60 codes, complies with NEMA12.
Designing and detailing of Welding fixtures and Drill jigs for production optimization. Review and
update manufacturing procedures, procurement and materi specifica
ials ation to reflect current design.
Project: Sheet metal consoles and electrical cabinets
Responsible for creating and transforming ideas and con cepts into a product definition and hence
preparing process – engineering drawings for manufacturi ng various parts of machine products.
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Creation of parameterized model’s and drawings, Bil l of materials. Generating development
drawings for laser cutting and sequencing of manufacturin g activities on shop floor.
Project : Helmet case
Helmet case for various 2 wheelers to safe guards the helmets from dust, water and theft. These are
injection molded parts. (ABS and poly carbonate). Unders tanding the basic shapes to accommodate
all the sizes of helmets. Detailing of the design referring to various inputs of different vehicles.
Project : Urban Design Products
Street furniture design -Bus shelters, Free standing uni ts (with scrollers and without scrollers),
unipoles (including structure design) etc, for Hyderabad (Gvk Mall & Hyd intl Airport), Mumbai,
Design of Aluminum extrusions for urban design products .
Design engineer
BIR METAL SYSTEMS, India, Aug 2007 to Jul 2008.
Client : Bosch. Germany, Burkhart and Weber, Daimler Chrysler), Germany
Experience with mold design of straight molded a nd insert-molded thermoplastic resins,
Comprehensive knowledge of plastics material properties processing options and limitations, and
s,
tool design considerations
Project : Gas refilling stand alone machines for Air conditio n
Gas Refilling stand alone machines for Air condition in fo ur wheelers and Trolleys for Mico Bosch.
Compact and Economical. Transformation from pipe c hassis to sheet metal chassis. Design of
welding Fixtures for production optimization of Machine Chassis. Able to meet standard specified
by Bosch. Modeling, drafting and assembly of individual c components with Production drawing. Bill
of material preparation for entire assembly. Involved in Project monitoring and control activities.
Drastically reduced the cost of the product.
Project : Wipers and Design of compression molding tools
Design of wipers and Design of compression molding too for wipers used for lm guides in CNC
ols
machines. Modeling of Wipers used for LM guides in CNC Machines. Design of compression
molding tools for wipers. The input was in the form of PDF format. Converted PDF file to 3D
model, and sent for approval from client. Once approved c ore and cavity was done for the same and
released for production. Drafting, detailing and creation of manufacturing drawings with GD & T
were done for final quality check of the product.
Installation Engineer
TCO PVT Ltd. Bangalore, India. Feb 2006 to Jul 2007
Client : Intel. India.
Project : Electromechanical Automated Lab Benches
Electro mechanical Products (Automated Lab Benches) to adjust for different working heights.
Maintain close coordination with Sales, Manufacturing, pr ocurement support functions to assure
unified effort and technical accuracy of customer’s require ments. Guide and coordinate the efforts
of assigned members to assure timely completion of projec cts.
Currently Residing in US-MA with Valid H1B Visa from 13 July 2013, I am willing to relocate.
Regards
Irshad Ahmed HM
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