Irshad Ahmed Hassan Mukhtar

**** ******* ****** *** ***

Quincy-02169 MA-US

317-***-****

acdnwz@r.postjobfree.com

Summary

Lead Design Engineer and onsite coordinator with 7 years of enriching experience and proven track

record of providing high end solutions in Engineering De sign, product design and standardization,

detailed design across New product development, Cont rol Valve and accessories, Test fixtures.

Instrument Mounting kit assemblies. Automotive ac ccessories, urban design and General

Engineering Products

Proven track record of New product development and New product innovation. Designed all phases

of product development program utilizing internal perso nnel, as well as consultants as required.

Interfaced with marketing to define design specifications and manufacturing to develop prototype

and final tooling programs. Initiated extensive prototyp fabrication plan to qualify all major

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components prior to having expensive tooling fabricated. Temporary tooling was built as required

for critical parts to assure that they represented out-of-mol d characteristics during testing.

Experienced in designing Casting, Machined and Forged bodies as Per ASME and ISA standards.

Experienced in designing sheet metal enclosures as per NEMA standards. Interpret codes,

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regulations and specifications to ensure compliance. Me sh generation for checking continuity of

surfaces. Comprehensive knowledge of plastics material properties and tool design considerations

Experienced on Valve Cv calculation, exposure to Hand Calculation and Free body diagrams for

load and structural analysis of Unipoles & free standing units. Kinematic Analysis and Tolerance

stack up analysis on the new products developed.

Experienced in product change management, raising and e xecuting engineering change request,

engineering change order using Enovia-PLM tool.

Responsible for design documentation. Quality report generation, Work flow process analysis and

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improvement, Strong communication and interpersonal sk ills with both customers and co-workers.

Education :

B.E, Mechanical engineering-2005.

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B.T.L Institute of Technology, Bangalore.

Vishveshwariah Technological University, Belgaum

Diploma in mechanical engineering- 2001.

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S.J.P (Gov’t) Polytechnic, Board of Technical Educat

ation, Bangalore

Training & Certifications

1. Certified by IISC (INDIAN INSTITUTE OF SCIENC E), Bangalore on Structural analysis and

design optimization of mechanical systems.

2. Certified by IISC (INDIAN INSTITUTE OF SCIENC E), Bangalore on Finite element methods.

3. Certified Solid Works Associate (CSWA).

Awards

Received Pat on the back award for initiating and develo ping new valve series Quality and on

time delivery.

Technical Skills

Solid Works, AutoCAD, CADRA, Inventor

Catia V5 “ Part modeling and Assembly workbenc h”

Pro E Wildfire 4 “ Part modeling and Assembly wo rkbench”

MS Word, MS Excel

Professional experience

Onsite Coordinator & Lead Mechanical Design Engine er-

Xchanging Soln USA Inc “13jul2013 to Till date”

Xchanging Soln LTD, Bangalore, India, Sep’ 2010 to 15ju l2013.

Samvith Technologies, Bangalore, India Mar’ 2010 to Sep ’2010

Client: GE Oil & Gas, Masoneilan, Avon, USA

As a lead engineer responsible for modeling and assemblie s as per the GE quality standards model

checks and detailing of all components and assemblies. Pe rformed Kinematic Analysis and

Tolerance stack up analysis.

Working as an onsite coordinator with a five-member desi gn group (off shore), providing design

direction on products, parts and components used in Valve industry.

Develop product and process innovations with goal of mai ntaining continuous improvements.

Product Standardization and Knowledge management with Product lifecycle management support

Validating the attributes required to be published from PLM side & CAD side for bi-directional

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associatively.

Project: Relay Test Station.

Relay test station to test both Standard Relay and Hig h capacity Relay. The project involves

understanding the degrees of freedom of movement for minimum operator movement, Operator

safety and Ergonomics. Involved from generating concept s to final product test phase.

Conceptualization of the Functional Test station and ge tting an approval for the same from the

Client, Active design discussions and review, which inc cludes both 3D modeling and designing.

Generated 3-D models of components & assemblies, in Solid Works. Preparation assembly

drawings, bill of materials for procurement and manufactu ring.

Assure ultimate product designs are functional, eco nomical, safe and meet all customer

requirements.

Project: Control Valve Body “Development”& Body, Trims, actuators, etc. “Standardization”

Development of new series of control valve body and its accessories across different sizes and

Pressure classes. Research and review engineering data ( drawings, reports, manuals, etc.) defining

valves’ structure. Creation of parameterized model and drawings for Masoneilan Valves and its

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components in Solid Works and Maintaining, Streamlinin g and optimizing the existing design data

in e-Matrix( PLM System). Used Masoneilan Administrat ive Procedure ASME, ISA and CAP-018.

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Validating the attributes required to be published from P LM side & CAD side for bi-directional

associativity.

Product Engineer-

ErgoForm Consulting Pvt. Ltd., Bangalore, India Jul’ 2008 to Mar’ 2010.

Client: Manatec Electronics, Pondicherry

Sheet metal consoles and electrical cabinets for indoor applications of automation control and

electronic drives systems. These are based on IP 55 to 60 codes, complies with NEMA12.

Designing and detailing of Welding fixtures and Drill jigs for production optimization. Review and

update manufacturing procedures, procurement and materi specifica

ials ation to reflect current design.

Project: Sheet metal consoles and electrical cabinets

Responsible for creating and transforming ideas and con cepts into a product definition and hence

preparing process – engineering drawings for manufacturi ng various parts of machine products.

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Creation of parameterized model’s and drawings, Bil l of materials. Generating development

drawings for laser cutting and sequencing of manufacturin g activities on shop floor.

Project : Helmet case

Helmet case for various 2 wheelers to safe guards the helmets from dust, water and theft. These are

injection molded parts. (ABS and poly carbonate). Unders tanding the basic shapes to accommodate

all the sizes of helmets. Detailing of the design referring to various inputs of different vehicles.

Project : Urban Design Products

Street furniture design -Bus shelters, Free standing uni ts (with scrollers and without scrollers),

unipoles (including structure design) etc, for Hyderabad (Gvk Mall & Hyd intl Airport), Mumbai,

Design of Aluminum extrusions for urban design products .

Design engineer

BIR METAL SYSTEMS, India, Aug 2007 to Jul 2008.

Client : Bosch. Germany, Burkhart and Weber, Daimler Chrysler), Germany

Experience with mold design of straight molded a nd insert-molded thermoplastic resins,

Comprehensive knowledge of plastics material properties processing options and limitations, and

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tool design considerations

Project : Gas refilling stand alone machines for Air conditio n

Gas Refilling stand alone machines for Air condition in fo ur wheelers and Trolleys for Mico Bosch.

Compact and Economical. Transformation from pipe c hassis to sheet metal chassis. Design of

welding Fixtures for production optimization of Machine Chassis. Able to meet standard specified

by Bosch. Modeling, drafting and assembly of individual c components with Production drawing. Bill

of material preparation for entire assembly. Involved in Project monitoring and control activities.

Drastically reduced the cost of the product.

Project : Wipers and Design of compression molding tools

Design of wipers and Design of compression molding too for wipers used for lm guides in CNC

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machines. Modeling of Wipers used for LM guides in CNC Machines. Design of compression

molding tools for wipers. The input was in the form of PDF format. Converted PDF file to 3D

model, and sent for approval from client. Once approved c ore and cavity was done for the same and

released for production. Drafting, detailing and creation of manufacturing drawings with GD & T

were done for final quality check of the product.

Installation Engineer

TCO PVT Ltd. Bangalore, India. Feb 2006 to Jul 2007

Client : Intel. India.

Project : Electromechanical Automated Lab Benches

Electro mechanical Products (Automated Lab Benches) to adjust for different working heights.

Maintain close coordination with Sales, Manufacturing, pr ocurement support functions to assure

unified effort and technical accuracy of customer’s require ments. Guide and coordinate the efforts

of assigned members to assure timely completion of projec cts.

Currently Residing in US-MA with Valid H1B Visa from 13 July 2013, I am willing to relocate.

Regards

Irshad Ahmed HM

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