Eric S. Shoemaker
**** **** ******, ***********, **
Ph.: 734-***-****
*************@***.***
PROFILE
Black Belt Six Sigma certified industrial manufacturing professional with
extensive background in virtually all automotive assembly operations and
production supervision/management. Hands-on leader skilled in equipment
troubleshooting, robot programming, and problem resolution. Highly driven,
results-oriented manager who excels in cross-functional teamwork.
EMPLOYMENT
Benteler Aluminum Systems, Holland, MI
12/13- 2/14
Supervisor Aluminum Extrusions Department
. Directly supervising 20 hourly employees in the successful
implementation of Kaizen, 5S and Six Sigma improvements. Monitored
quality and production at a Tier 1 supplier to all OEM plants across
the country and abroad manufacturing aluminum extrusions for multiple
vehicle lines.
Volkswagen Group of America, Chattanooga, TN
03/11- 11/13
Supervisor Side Body and Framer
. Responsible for the launch of the Volkswagen Passat in the Body
Assembly Department resulting in the Passat being awarded the "2012
Motor Trend Car of the Year".
. Directly supervised 30 hourly employees in the successful
implementation of Kaizen, Kanban, and TPM at the startup of the new
Volkswagen plant in the United States.
Ford Motor Company, AutoAlliance Assembly Plant, Flat Rock MI 01/88 -
10/10
Manufacturing Planning Specialist/General Foreman 06/99 -
10/10
. Responsible for overall operations in the Body Assembly Department in
the launch and production of the Ford Mustang, Mazda 626, Mazda6, and
Mercury Cougar with emphasis on safety, quality, and productivity.
. Directly supervised ten Manufacturing Unit Supervisors and indirectly
supervised four hundred UAW-represented hourly employees.
. Developed and implemented policies and procedures for safety
practices, quality inspections, work rules, and total planned
equipment maintenance.
o Body Assembly recognized by company President for "1-year no
loss time injury accidents"; instrumental in implementing
ergonomic improvements allowing the company to avoid costly
downtime and injuries.
o Developed, communicated, and implemented creative solutions to
detect/correct design defects during assembly process in support
of quality and efficiency goals.
o Implemented plant-wide tardiness policy, while overcoming UAW
opposition, resulting in cost avoidance associated with downtime
estimated at over 2600 man-hours per year.
o Responsible for the design and implementation of maintenance
schedules for costly tooling and equipment which resulted in the
avoidance of expensive repairs and plant downtime.
. Led cross-functional team in ISO 9001 and ISO 14001 certification
processes, including writing and testing of ISO policies.
. Responsible for Departmental cost analysis and reduction in the areas
of scrap, safety supplies, overtime, and material supplies.
. Personally assessed and interviewed numerous employees leading to the
hiring of more than 20 Unit Supervisors for the Plant.
. Responsible for coaching and counseling of Unit Supervisors and
hourly employees. Performed annual interim and final performance
reviews for all Unit Supervisors.
Eric S. Shoemaker
*************@***.***
Unit Supervisor/Foreman 11/91 -
06/99
. Responsible for overall operations within multiple units in the Body
Assembly Department in the launch and production of the Mazda MX6,
Mazda 626, Mercury Cougar, and Ford Probe.
o Cross-functional team participation between engineering and
assembly led to the Motor Trend Car of the Year Award for Ford
Probe in 1993.
. Supervised several unit areas within the Body Assembly Department with
responsibility for the direct supervision of up to fifty UAW-
represented hourly employees.
. Developed, communicated, and implemented workstation layout redesign
efforts resulting in productivity and efficiency improvements, as well
as headcount reduction.
Team Leader 04/89 - 11/91
. Hourly employee responsible for coordinating safety, quality,
training, productivity, and morale for the hourly team members within
the unit.
. Responsible for robot programming and equipment troubleshooting.
Team Member 01/88 - 04/89
. Hourly employee in the Body Assembly Department responsible for the
direct assembly of the Mazda MX6, Mazda 626, and Ford Probe.
McDonald's Restaurant, Woodhaven MI 06/84 -
01/88
Swing Shift Manager
. Restaurant Manager responsible for supervision of all employees in
food preparation and customer service.
RECOGNITION
. Special performance-related compensatory salary increase - 2007
. Dispatched to Japan to coordinate activities for Body Assembly launch
of the Mazda6 vehicle line on three occasions - 2001/2002
. Honorable discharge United States Navy ROTC University of Michigan
Ann Arbor - 1984
TRAINING
Black Belt Six Sigma Methodology MODAPTS
Certified Assessor / Interviewer / Recruiter ECPL
Kaizen / Kanban Chemical Safety
Resistance Welding Technology Metal Finish
Arc Welding Gas Brazing
Nachi, Kawasaki, Motoman, and Kuka robotic programming Diversity
OTHER SKILLS
Proficient in MS Excel, Word, Access, PowerPoint, Collective
bargaining/negotiation
EDUCATION
Henry Ford Community College, Associates Degree Liberal Arts- 2000