RANDALL STEVEN RUBALCAVA
***** ** ***** **., ********, OR. 97062
MOBILE 408-***-**** HOME 503-***-****
EMAIL: ***************@*****.***
PLANT MANAGER
Senior Manager successful at building high-performance operations teams and
leading sophisticated manufacturing and service organizations with P&L
responsibility up to $100 Million. Manage with a strategic vision and a
clear sense of purpose and urgency when faced with diverse situational
challenges. Skilled at establishing tactical operational excellence within
culturally diverse environments, translating conceptual models into
specific growth strategies, and planning/executing multi-faceted global
business development campaigns designed to improve market share, gross
revenue and EBITDA.
KEY QUALIFICATIONS:
.
. Cost Reduction and Profit . Technical Background in RF
Optimization through Improved Technologies, SMT, Automotive,
Efficiencies in Operations Computers, and Consumer Goods
Manufacturing.
. Global Operations Management . Quality Manager Implementing Formal
Ventures and Global Freight Cost Quality Management Systems
Reduction Negotiations
. Re-Engineering Operations & Process . Program Manager over Outsourcing and
Improvement Partnerships Overseas
. Business-to-Business Sales Growth . Director over Customer Service
and Improved Relations on Key Negotiating Large Contract Pricing
Accounts Strategies
. Supply Chain and Replacement . Safety Manager Implementing Formal
Process for Global RMA Business. Safety Programs, Education, and
Training
. Implement Lean Manufacturing . Forecasting & Budgeting (Operating &
Principles and Continuously Reduce Capital) with Profit and Loss
Waste Responsibility
. B.S. Degree, Business Administration, San Jose State University.
. A.S. Degree, Management and Supervision, Mission College.
. A.S. Degree, Electronics Technology (3 courses from complete).
. Level 1 and Level 2 Certificates, Management, Mission College.
PROFESSIONAL EXPERIENCE:
1/12 - pres. AXIOM ELECTRONICS, Beaverton, OR. SUPPLY CHAIN MANAGER
Manage the procurement, cost, quality, and availability of all materials.
Develop and negotiate the cost and supply chain strategies as the
representative for the company.
. Improved Buyer efficiencies by 50% through establishing Auto
Replenishment Programs with major distributors while also reducing
lead-times and inventory levels.
. Consultant to Operations Management for flow mapping, Lean, and
Repair Operations.
. Successfully manage and negotiate freight costs with immediate 20%
improvement.
. Lean stockroom and kitting operations improving delivery to
operations by 300%.
. Increased Inventory Turns from 3.4 to 6.0 over my first year.
3/09 - 1/12 SEALY MATTRESS, PORTLAND, OR. Assistant Plant Manager/Safety
Direct 120 employees while implementing Lean Manufacturing Principles for
Receiving, Sewing, Quilting, Mattress Build, Box Spring Build, Shipping,
Quality, Safety, Maintenance, and Distribution.
. Improved Pieces per hour by 18% leading the company from 18th to
4th in the national in-corporate rankings within 12 months while
achieving best practice.
. Ensure on-time customer delivery by successfully managing the
dispatch, warehouse, and distribution to Oregon, Washington,
Alaska, Idaho, and Montana.
. Manage the Portland Plant Safety Program, and Metrics; improved
recordable injuries by 50%.
4/07 - 3/09 APCON, INC., WILSONVILLE, OR. SR Operations Manager/Quality
Manage plant operations over SMT Machine Operators, Engineering
Technicians, and Assembly
Operations building Computer Networking Equipment. Implemented Quality
Programs, MRB, and Procedures for PCB manufacturing component placement
and solder specifications. Created and managed the Test Failure Database
for company material's cost reductions. Implemented continuous
improvements plant wide and 5S improvements for Assembly, Test, Quality,
Inventory, and Shipping/Receiving. Representative for business related to
Operations and Customer Service or Quality.
. Improved 5S score by 2.0 points across plant manufacturing floor.
. Successfully manage freight negotiations reducing costs by 40%;
domestic and international markets.
. Created an MRB Program that saved $50K Quarterly in material scrap.
During the first year.
. Ensure SMT equipment is capable to support and compatible with
current and future development.
12/05 - 4/07 PECO MANUFACTURING, PORTLAND, OR Operations/Traffic Manager
Manage test and assembly of Aerospace and Commercial Thermostat PCB's and
sub-systems, along with Metal Fabrication, and Plastic Moldings from
various resins to build plastic frames. Renovated and re-designed two
warehouses for efficient layout and improved 5S, while reducing waste and
lowering labor costs. Manage material requirements and Kan Ban program to
insure line fill and FG requirements are met in order to exceed customer
delivery expectations.
. Lead Cycle Count Program and cross-training for operations
personnel, improving inventory accuracy from 88% to 98%.
. Reduced freight costs to and from China, Korea, Europe and domestic
by 81% through freight forwarder quotes and negotiations as the
Global Traffic Manager.
3/04 - 12/05 K + S SERVICES, (Toyota Plant) UNION CITY, CA. Operations
Plant Manager
Manage all plant operations including Sales Growth, key Customer
Accounts, and Outsourcing to vendors locally and internationally. Lead
test and assembly for rework of Robotics Equipment, motors, pumps, PLC's,
and various electronics PCB's. Implement Toyota Production Principles
across the plant in compliance with Toyota's Approved Vendor Listing.
Manage material requirements and purchasing to insure line fill and FG
requirements are met in order to exceed customer delivery expectations.
. Manage technical evaluations, quotes, purchase orders, and
invoicing while achieving 60% Margins.
. Manage profit & loss for the California branch while increasing
sales 15% over the first year.
3/03 - 3/04 LINEAR TECHNOLOGY, MILPITAS, CA. Logistics/Warehouse Manager
Manage shipping/receiving and inventory management for multiple warehouse
sites. Insure product meets delivery expectations at customer sites, on-
time, and at the lowest price. Purchasing/Buyer duties for MRP
requirements to meet forecast and Kan Ban fill.
. Increased inventory accuracy from 85% to 98% over 6 months.
. Backup Traffic Manager for all company shipments worldwide, helped
reduce freight costs by 20%.
3/97 - 7/02 SPECTRIAN, SUNNYVALE, CA. Director of Global Wireless
Operations
Managed 100 employees in Lean Manufacturing of Wireless Amplifiers in
Sunnyvale, Korea, China, and Thailand. Also manage New Product Introduction
to the manufacturing floor then successfully outsource to overseas
manufacturing partners. Manage RF testing and assembly on systems and PC
boards with SMT and thru-hole technology, wiring, and mechanical assembly.
. Managed the P&L, Supply Chain, and Replacement Process for the
Global RMA Business, CM and ODM partners and QBR's then presented
the financial analysis.
. Successfully met operation's budgets with $120 million annually in
revenue.
. Presented the product margin performance for global repair and 3rd
Party Repair Operations to the Executive Staff during the
Operations Review achieving 70% Margins.
Director of Global Customer Service/Inside Sales - Wireless Systems
Managed Customer Service Representatives responsible for loading the Sales
Forecast and the Master Demand Schedule for the company. Created and formed
an Inside Sales force to work in conjunction with Outside Sales
representatives.
. Insured manufacturing meets Global Master Production Schedules.
. Insured all customer expectations were met by managing the On-Time
Delivery Report, RMA Backlog Report, and Customer Satisfaction
Surveys.