SANTOSH SINGH

SANTOSH

House No. **, Lav Kush Nagar, Khajur i Kalan, Post - Piplani, BHEL, Bhopal - 462021, Madhya

P radesh

+91-916******* acd6l5@r.postjobfree.com

P RODUCT ION / QUAL I TY CONTROL & BUSINESS EXCELLENCE

PRODUCT

A h ighly trained individual with over 9+ years of experience; excellent interpersonal skills; can manage

worker issues and able to resolve effectively; proficient in computer skills which makes work faster; ability

to meet deadlines; great attitude towards work and ensures all standards are met

Core competencies

Demonstrated communication and relationship management skills coupled with expertise in

managing large teams.

Strong leadership and teamwork attributes

Process & cost control .

Quality management system & M IS.

Business Re-engineering

Excellent t ime management skills

Maintaining Overall Quality standards.

Managing day-to-day production & manufacturing operations for making effective utilization of

man, machine, method & materials (4M).

L ean manufacturing cost reduction .

Expertise in quality management tools like A PQP, PPAP, MSA, Kaizen, 5S, FAIR,poka-yoke etc

C areer H ighlights

Led project to improve internal supply chain w ithin the organization.

Exposure to maintenance of AS9100C, ISO-9001.

Assist in Internal and External Quality Systems Audits and the CAPA implementation

Managing various process improvement activities through various quality tools

Enhancing production process operations, optimizing resource utilization and escalating operational

efficiencies

Handling r esource p lanning, in-process inspection and p re-dispatch inspection.

Expertise in utilizing statistical techniques –SQC etc

Monitoring the production process for achieving the production targets within time lines and cost

parameters

Hand on experience in use of lean tools like f ishbone diagram,pokayoka,root cause analysis, why-

why analysis, control charts, value stream mapping etc .

PROFESSIONAL EXPER IENCE

M AHLE F ILTER SYSTEM I N D IA, PARWANOO

Ap r’13 – Oct’13

Senior Manager, VSME(Quality Department)

Ensured maintenance of Q uality management system .

Looking after manpower allocation and i nventory & spare parts management

Implementing TQM concepts

Coordinating with customers on quality management system requirements

Effective member of New Product Development activities like feasibility study, PFMEAs, Make & Buy

Parts development, produce ability reviews, etc

Deploying various methodologies to analyze processes, recommending modifications to minimize

escalations & rejection, realizing operational efficiencies and controlling costs & cycle-time

Successfully managed Operations Excellence Team to improve efficiency & productivity (line efficiency

i ncreased by 8 %)

Assured implementation & sustenance of Heijunka Production System throughout the plant

H I NDUSTAN AERONAUT ICS LTD .

J an’09 – Feb’12

Deputy Manager (Quality Control Deptt.)

Involved in leading & motivating the workforce for attaining greater operational efficiency

Report and improve all Q uality-related KP I .

Monitor & improve all quality policies/procedures to achieve and sustain required certifications.

Responsible for inspection department and hold the final authority i n releasing product.

Develop CAPA plan & follow up .

Organized various Kaizen events on the shop f loor to improve shop efficiency

Carried out strategic planning to ensure the completion of all established Quality fiscal plans

Led the team involved in indigenization of Pilot Life Saving Parachute F laps by making use of

r everse engineering p rocess

Improved on-time delivery by 50%

H I N DUSTAN AERONAUT ICS LTD

J ul’06 – Dec’08

E ngineer (Quality Control)

Successfully set-up the KP Is for the departments

Established the inspection process for a new product - Pilot Life Saving System introduced in

H AL

Advance Product Quality planning ( APQP)activities – As a team member involved in preparation of

P rocess f low, FMEA and control plans

Capturing the requirements of customers, ensuring customer visits are executed as per the plan,

coordinating the requirements related to customer are fulfilled both system wise and product wise

Formulated loading plans in compliance with manpower availability & scheduled aircraft delivery

Practised T PM methodologies – Why – Why analysis, PM analysis etc

Handling Customer Quality for all Quality issues & System related concerns .

Conducting system / process / product audits

Significantly reduced number of onsite customer complaints and part r ejection rate by 13% using

F MEA tool .

H I N DUSTAN AERONAUT ICS LTD

M ay’03 – Jun’06

Assistant Engineer (Production/Assy)

Liaised with Quality Control & Cross Functional Department for finally finishing and tagging the parts

Proficiently reduced the cycle time taken for overhauling E/Seat of Aircraft from 60 to 45 days

Successfully developed & enhanced the overhaul process of E/Seat Unit in collaboration with Design &

Quality Department to reduce unit failure rate

Capably managed a team of 28 individuals across three sections in Rotable Shop of Aircraft Overhaul

D ivision

Assured regular & timely calibration of ground handling and testing instrument

ACADEM IA

P GD M for Executives-1 year (Operation Management), 2013, I I M – Calcutta, Kolkata

B E (Mechanical), 2002, R.G.P.V., Bhopal, 75.50%

Class XI I, 1997, Vikram H.S. School, Bhopal (MP Board), 81.50%

Class X, 1995, Vikram H.S. School, Bhopal (MP Board), 79.40%

Professional Enhancement T rainings Attained

Underwent International Immersion Program at Japan international Cooperation Agency ( JICA)

Tokyo, Japan in Feb’13.

Key H ighlights

Done a Self Initiated Research on Japanese Culture and Society and compared it with Indian culture &

society.

Done an extensive observation based r esearch on Japanese Industries like Toyota, Hino Motors,

Sony Corp, Hitachi Research Center etc

Lean & kaizen t raining

Accolades

Received Merit Certificate for attaining 3rd Rank (XII Standard) in BHEL Society Schools, Bhopal

Acknowledged as Scholarship Holder under National Merit Scholarship Scheme

Holds the distinction of getting the technical paper published in National Level Technical Paper

Competition held in 2001

Appreciation letter for successfully indigenizing the pilot life saving system in H.A.L Nasik division by

reverse engineering process.

Date of Bi rth : 4 th Dec 1979

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