Robert Keith Lilley
***** *. ********** *** ******, CO 80138 . 619-***-**** .
acd66y@r.postjobfree.com
Professional Summary
Accomplished military veteran and supply chain professional with over
Fifteen years of experience in warehousing, production and distribution
management. Effectively utilize diverse business knowledge of SAP
environment specializing in the food and beverage industry. Highly
analytical, excellent problem solver with proven ability to develop
continuous improvement plans utilizing lean manufacturing principles.
Fenix Outdoor Imports
Vice President of Operations for the North American Business Unit
1/2014 to Present
Responsible for the overall operations of the United States Business Unit
which includes, Customer Service, Import/Export Operations from our
International customers, Warehouse Operations, EDI Implementation and
Corporate Facilities Operations. Currently Managing 45 Corporate
employee's to include Finance, internet sales team, marketing and
distribution.
- Current Projects include locating 2 distribution centers for our
expanding business.
- Purchasing a New Corporate headquarters building in Boulder, CO.
- Transitioning to a new international importer.
- Implementing a new EDI program to better serve our customers.
- Creating a performance Matrix process for each key element of our
corporate team.
- Building processes for our warehouse and distribution team.
- Collaborating with our CFO to ensure our P&L goals are met and
aligned.
- Partnering with the CEO to set cost matrix goals and to create new
business strategies.
Hearthside Food Solutions
9/2012 to 12/2013
Director of Logistics and Warehousing, Findlay, OH/Fostoria, OH/Denver, CO
Responsible for the overall warehouse and transportation function to
include raw materials (refrigerated and non refrigerated), ingredients and
packaging along with finished goods within a 4 site manufacturing facility
along with 5 warehouses and 1 3PL. Responsible for the ongoing training of
4 managers, 15 supervisors and over 450 hourly employees while managing an
operating budget of 42 million dollars annually. Participated in yearly
budget planning, staffing and contract negotiations along with vendor
management in the largest USDA certified manufacturing bakery in the United
States.
. Implemented cost savings initiatives that reduce transportation cost
by 30% resulting in over $360K savings across 5 warehouses.
. Cut weekend overtime by 20% from prior year which netted over $265,000
dollars in capital.
. Utilized WMS to create a truck loading matrix which tracked our
loading efficiency and reduce detention time and increased capital
savings.
. Implemented raw material tracking procedures utilizing WMS/SAP to
reduce line down time and increase line efficiency resulting in an
efficiency rating of 97% and a capital savings of $60k per line across
20 manufacturing lines.
. Upgraded our information systems from prism to SAP and helped develop
tracking reports for production/inventory and finished goods to reduce
cost and increase our just in time scores.
Coca-Cola Enterprises Inc.
01/2007 to 04/2012
Distribution Center Manager, Bellevue, WA/San Diego, CA/El Centro, CA
Responsible for staffing and ongoing training and development for 14
supervisors and over 130 hourly union employees, while managing an
operating budget of 26 million dollars annually. Responsible for the
shipping and receiving of all raw materials, ingredients and packaging for
a manufacturing facility that produces over 26 million cases annually.
Managed the shipping of all finished goods along with the yearly labor
plan, staffing, contract negotiations and vendor management and continuous
improvements in warehouse space efficiency within 200,000 square feet.
. Implemented voice pick technology and drove a comprehensive warehouse
mapping plan including Bellevue, South Sound, Bremerton and Marysville
warehouses which resulted in efficiency rating exceeding 99.9%
. Cut overtime percentage by 50% from prior year which netted over
$1,500,000 dollars in capital.
. Created an On Time In Full (OTIF)matrix utilizing SAP reports to track
our customer service and improve our delivery times and increase our
warehouse efficiencies.
. Headed up a supply chain/warehouse management team that drove
warehouse yearly operational planning and inventory control cutting
variances by 30%.
. Implemented Warehouse Improvement Process which cut labor spending and
lead the West Business Unit in total dollars saved.
. Created a Gap time Matrix that tracked and reduced driver gap times by
10% which increased on time delivery by 20%.
. Lead a target 100 environmental project which resulted in 99.9%
recycle rate and reduced the plant's landfill foot print from 400,000
pounds monthly to 200 pounds.
Pepsi Bottling Group
01/2006 to 01/ 2007
Product Availability Manager, Johnstown, PA
Responsible for scheduling the receiving and delivery of raw materials and
finished products in a timely manner utilize docks, warehouse layout and
route truck loading patterns that minimize loading time while ensure the
optimal inventory levels of full goods are maintained in order to fulfill
daily sales needs.
. Drove a comprehensive and detailed project timeline that encompassed
product engineering and voice pick systems, operations,
receiving/distribution, contractor management, vendor management and
safety enforcement. This aggressive twelve month schedule saw to the
success of the business units' six most critical projects in the last
ten years, involving $36 million of capital in a plant that produces
90% of the division's product.
. 1st plant to achieve 100% efficiency during voice pick rollout.
. Implemented bar code technology which reduced inventory variances by
10%.
. Exceeded start-up efficiencies by an average of 10% across four lines.
. Scored a 1st place in level 3 plant operations for the United States.
. Won the Caleb Bradham Gold award for achieving 99% efficiency in
performance and productivity in the warehouse.
Production Supervisor, Johnstown, PA
Facilitated six production supervisors and 100 hourly union employees
producing approximately 160,000 cases per day on four packaging lines in a
High Performance Work Teams environment. Set production performance
standards and align the organization to achieve standards.
. Reduced line changeover times from several minutes to a routine 10
minutes per line
. Initiated and organized safety training programs resulting in zero
lost time and zero recordable incidents
. Implemented a changeover procedures manual to educate new employees
United States Marine Corps 09/1993
to 04/2005
Embarkation/Logistics Chief, 29 Palms, CA
Directed the mobilization of all tactical and non tactical equipment in
support of Operation Iraqi Freedom. Oversaw all movements of equipment
from the United States to Kuwait and back. Maintained a high level of
success during all combat off loads. Supervised and provided training to
30 Marines to ensure proficiency and sustainability of Individual Training
Standards within the Marine Corps.
. Responsible for over $30 million dollars in government property
. Delivered a 0% loss in equipment during mobilization
. 1st Unit to achieve 100% compliance with U. S. Customs and Foreign
Nationals
. Awarded Navy and Marine Corps Achievement Medal with Gold Star
. Awarded Korean Defense Service Medal
Anti Terrorism/Force Protection Platoon Sergeant, Okinawa, Japan
1998 to 2001
Supervised 36 Marines during the G-8 Summit in all areas of security for
arriving dignitaries.
. Developed, managed and coordinated a security plan in coordination with
the secret service for the former President of the United States, William
Jefferson Clinton
. Successfully coordinated and implemented a security plan with foreign
nationals to provide security for all dignitaries
. Wrote the Standard Operations Procedures on security for the division
. Selected as Division Color Sergeant
. Awarded Navy and Marine Corps Achievement Medal
EDUCATION
University of Maryland, Far East division
Bachelor of Science, History, May 2000
Villanova University
Lean Manufacturing
Six Sigma Green Belt
Six Sigma Master Black Belt
Military Awards
Navy Achievement Medal with 2 Gold Stars
Sea Service Deployement ribbon with 3 stars
Korean Defense Service Medal
Meritorious Unit Citation
Good conduct Medal with 3 stars