High Point, NC 517-***-****
harleydel639@aol.
com
Delbert J. Kane
Summary of
qualificatio . Experienced leader with a manufacturing, materials management and
ns production control, project management and quality engineering
background. Experience includes the manufacture of high volume
automotive commodities including supplemental inflatable restraint
systems, steering wheels, wiper systems and ignition systems as well as
build to order commodities including ATMs and vacuum assisted delivery
systems.
. Strong background in logistics, inventory control, shop floor
scheduling and supply chain management. Background includes management
of Lead Logistics Providers (3PL's), implementation of milk-runs and
optimized FTL movements, development of FIFO systems and JIT factory
delivery systems. Excellent knowledge of MRP2 systems. Experienced with
SAP, PRMS and BAAN.
. Management style focuses on teaching and implementing good
standardized work practices.
Professional TE CONNECTIVITY, Greensboro, NC
experience Oct. 2010 - Present
Campus Materials Manager - Greensboro Automotive Campus
. Scope of responsibility
o Materials manager in charge of scheduling, supply chain management
and logistics for a two plant campus of 1100 employees with an annual
supply purchase of $155M and daily sales exceeding $1.1M. The
Greensboro campus produces connection systems and metal stampings for
Tier 1 Automotive customers including Delphi, Lear, Yazaki, AEES and
Visteon as well as OEM customers including Ford, Chrysler, GM and John
Deere. Position Reports to the Greensboro Campus Director.
o Six direct reports: Four Master Schedulers / Supply Managers and two
Receiving and Shipping Supervisors. Total staff including hourly and
salaried of 65 associates.
. Achievements:
o Implemented Rapid Response Master Scheduling Tool to drive enhanced
supply visibility and to support improved financial forecasting in the
S&OP process.
o Implementation of the Rapid Response Tool supported the commencement
of the Control Tower process. This process engaged a cross functional
team from the S&OP to ensure that capacity gaps were identified,
ownership assigned and action plans developed to support all GSO
Automotive supply gaps. The Control Tower process also ensured that
customer release changes were identified and addressed with the
appropriate reaction plans. Demand planning data was reviewed with the
Product Manager and the Demand Manager to gain consensus and ensure
that the master schedule supported the forward customer demand.
Late coded orders were reduced by 74% from their October, 2010 high
points. Conversely, the customer ship to request metric increased from
less than 50% in October, 2010 to a high of 96% in March, 2013 with
sustaining performance through the 2013 calendar year. Premium freight
improvement also improved with improved STR performance. These
improvements were the result of the strong master scheduling process
referenced above, an enhanced S&OP process as well as a reliable supply
chain management system.
Assigned to a special assignment in Empalme, Mexico from February
through April, 2013 to drive common materials management standard work
practices and systems throughout the North American Automotive
Operations. Empalme assembly's delivery improved from less than 70%
ship to request to 89.9% as a result of improved connectivity between
the molding and assembly departments. As of June, 2013 inventory
performance also improved from 6.2 turns to 8.4 turns.
TRICO PRODUCTS CORPORATION, Matamoros, MX May
2006 - Oct. 2010
Staff Materials Manager - Trico Products Plant 5
. Scope of responsibility
o Staff level manager in charge of scheduling, supply chain management
and logistics for a facility of 1500 employees with an annual purchase
of $175M. Trico Plant 5 produces wiper arms, blades, linkage modules
and motors supplying a diverse customer base including Ford, Chrysler,
General Motors, Honda, Freightliner and Navistar. Position reports to
the Vice President and General Manager of Operations as well as the
Director of Materials.
o Five direct reports: Two Production Control Managers, One Production
Readiness Manager, One Senior Buyer and One Senior MRO Buyer. Total
staff including salaried and hourly associates of 100 employees.
. Achievements
O Vendor Managed Inventory system implemented with a 3PL partner in
November, 2009.
Benefits of the VMI program include enhanced supply chain visibility,
lean material
delivery systems, improved receiving transaction accuracy as well as
positive cash flow
savings to Trico. As of the end of the first quarter of 2010, six
suppliers had signed VMI
agreements which are estimated to result in a $350K inventory savings.
o Implemented $400K of annual logistics savings as a result of the
re-routing of sea
containers through the Panama Canal.
o Achieved $1.0M of annual savings as a result of the transfer of the
Aftermarket Packaging
business from Brownsville Plant 9 to Trico Matamoros Plant 5 in June,
2007.
o Opened a new Greenfield warehousing facility in Matamoros in
support of the Aftermarket
packaging transfer. Implemented Trico's Warehouse Management System to
support
accurate inventories and a robust FIFO system.
o Reduced the number of SKUs under management from 3000 to 250 SKUs
through the
implementation of a revised Aftermarket master scheduling system that
optimized
inventory and ensured availability of product during the higher sales
season. This initiative
has greatly reduced shortages to Trico's Aftermarket customers.
o A $250K inventory reduction was realized as a result of the
implementation of pull
replenishment systems for alternate motor gears.
o 100% ship window compliance for all OE customer shipments from
January-October, 2009.
DIEBOLD CORPORATION, Lexington, North Carolina
Dec 2005 - May 2006
Materials, Logistics and Warehousing Director for North Carolina
Division
. Scope of responsibility
o Director in charge of supply chain management, logistics and
warehousing for the Diebold
North Carolina Division. Diebold is a manufacturer of safes, ATMs and
other security
related products for the banking industry.
o Five direct reports: One Materials Manager, one logistics
supervisor, two warehouse
managers and one systems engineer.
. Achievements
o Project Manager for the implementation of a VMI Hub for the North
Carolina division. This
project generated over $2.0M of additional free cash flow as well as
supported lean
delivery systems to the plant warehouse.
o A $300K annual savings was realized as a result of a redesigned local
logistics network.
o Part shortages were reduced 85% as a result of improved
warehousing, addressing and shop floor delivery systems.
o Implemented $250K of annual logistics savings as a result of the
re-routing of sea containers through the Panama Canal.
DELPHI CORPORATION
(1985 - 2005)
DELPHI CORPORATION, Matamoros, MX
Aug 2005 - Dec 2005
Supply Chain and Logistics Manager - RIMIR/DASA
. Scope of responsibility
o Manager in charge of supply chain management and logistics for two
Delphi facilities: Delphi RIMIR supplying supplemental inflatable
restraint systems to OEMs including GM, Ford, Daimler Chrysler and
Hyundai and Delphi DASA supplying seatbelts and restraints to both GM
and Ford. Position has a matrix reporting structure to the Director of
Global Production Control and the Plant Operations Manager. Annual
purchase of $375M.
o Four direct reports: One Supply Chain Manager for RIMIR and one
Supply Chain Manager for DASA, one Systems General Supervisor and one
Production Readiness General Supervisor.
. Achievements
o Within the first month, material shortages were eliminated in DASA
and ship window compliance was improved by 30%.
o Achieved $1.8M of raw material inventory reduction during the month
of Sept 2005.
o Implemented auditable standard work in order to sustain and
continue improvement
trends in all metrics.
DELPHI CORPORATION, Matamoros, MX
Nov 2003 - Aug 2005
Production Control and Logistics Manager CMM2
. Scope of responsibility
o Manager in charge of master scheduling, customer service, supply
chain management and logistics for a facility of 1800 employees and
with annual sales exceeding $150M. CMM2 produced steering wheels and
door closure systems for major OEMs including GM, Ford, Hyundai and
KIA. Delphi CMM2 was recognized by the General Director of Production
Control as the best delivery and outbound premium performance in Delphi
E&S during the 2004 calendar year. Annual purchase of $250M.
o Four direct reports: One Supply Chain Manager, one Scheduling and
Customer Service General Supervisor, One Supermarket and Receiving
General Supervisor and One Systems General Supervisor.
. Achievements
o $1.3M savings in premium freight realized in 2004 versus 2003.
o Ship window compliance improved from 96.5% to 99.4% in 2004.
o Reduced inventory dollars from $10.5M in January 2004 to $8.4M in
December 2004.
o Saved $130K annually through the implementation of shared milk
runs with a Delphi
CMM2 customer.
o $300K of annual logistics savings realized as a result of the
optimization of the local
transportation network supporting Delphi CMM1 and Delphi CMM2.
DELPHI CORPORATION, Lansing, MI
Oct 2002 - Nov 2003
Production Control and Logistics Superintendent - Lansing Cockpit
Operations
. Scope of responsibility
o Responsible for supply chain management, material movement and
customer service in a JIT sequenced cockpit assembly plant. Position
has a matrix reporting structure to the Manager of Global Production
Control and the Plant Operations Manager. Annual purchase of $450M.
o Six direct reports: Two Supply Chain Supervisors, two Receiving
Supervisors and two Shipping Supervisors.
. Achievements
o Inventory reductions of $2.4M year over year, contributing to
positive cash flow for the
cockpit operations. Inventory turns increased from 70 to 110 turns.
o Worked closely with the logistics team and developed transportation
solutions that saved over $1.1M in annual freight costs:
. Trailer cubing analysis was conducted and evaluated quarterly.
Changes to the plant's volume and mix allocation were also evaluated to
ensure that all trailers were utilized as efficiently as possible.
. Worked closely with other Delphi cockpit plants to develop shared
logistics initiatives, resulting in savings for multiple locations.
. Eliminated straight trailers from two separate supplier warehouses
located in South Texas. Replaced the straight trailers with a milk run
that picked up freight from both warehouses.
o $160K annual savings realized through standardized and improved
material handling practices.
DELPHI CORPORATION, Lansing, MI
May 2000 - Oct 2002
Operations General Supervisor - Lansing Cockpit Operations
DELPHI CORPORATION, Warren, OH
Jul 1999 - Apr 2000
Operations General Supervisor
DELPHI CORPORATION, Warren, OH
Jul 1995 - Jun 1999
Quality Engineering General Supervisor
Education 1981-1985 Virginia Polytechnic Institute and State University:
Blacksburg, VA.
BS - Industrial Engineering & Operations Research
. Graduated Summa Cum Laude (GPA: 3.82)
References Dr. Eduardo Richa
James M. Sladovic
Frank Natoli
Personal Married with no children
Executive Leadership Member - Greensboro chapter of the American Heart
Association
2012 Top Fundraiser - Greensboro AHA Heart walk
OSHA 10 Certified