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Supply Chain Engineer

Location:
Raleigh, NC
Posted:
February 26, 2014

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Resume:

Krishnan Subramanian Email: accu3x@r.postjobfree.com

**** ***** ***** **** #*** Raleigh NC 27606 Phone: 810-***-****

Summary

A Masters student of Industrial Engineering with 3 years of industry experience

Objective

A career as an industrial engineer

Skill sets & Tools

Statistical Process Control, JMP, 6 Sigma – Pareto charts, root cause analysis, 5S, DoE, VBA, AutoCAD, MS Office, FMEA, FTA, ARENA

Relevant coursework

Supply chain design and analysis, Supply chain practicum, Supply Management, Modern Production Systems, Production planning,

Scheduling and Inventory Control, Statistical Process Control, Lean 6 Sigma

Professional experience

Process engineer March 2011 - June 2012

Ashok Leyland Limited, Commercial Vehicles, Chennai, India

Project management

Managed capital project worth $180000 to revamp material storage warehouse

Identified vendors and invited RFQs

Developed system configurations in consultation with all stakeholders

W orked with pricing team to identify lowest bidder

Executed project within time and budget limits

Proposed budget for next phase of project

6 Sigma Quality Project

Developed vehicle assembly sequence for a mixed model assembly line

Eliminated demerit points at quality checking station

Analyzed cost of quality using 6 Sigma tools

Incorporated results of analysis in a business case for a new assembly line

Managed capital project worth $180000 to revamp material storage warehouse

Reduced part damage during storage and achieved inventory consolidation and traceability

W orked with supply chain team to develop new packaging for parts

Achieved reduction in part damage, ease of storage and reduced time to line side delivery

Internal supply chain

Successfully reduced errors in shelving and online inventory variance

Achieved error proofing and lead time reduction in material issue

Developed material kitting techniques

Achieved reduction in material return to stores

Developed material routing for line side delivery of components

Conducted an operational feasibility study of an automated storage and retrieval system

Engineer - BIW Process planning July 2009 - March 2011

Renault Nissan Technology and Business Center India Pvt. Ltd., Chennai, India

New Vehicle Project Quality Assurance

Verified new vehicle designs for conformance to Nissan Manufacturing standards

Reduced assembly quality issues in 3 sub assemblies

Manufacturing planning

Conducted time studies in the vehicle body assembly line

Achieved a 6 second cycle time reduction without any additional investments

Studied the feasibility of introducing a new vehicle model in the existing line

Achieved cost savings by sharing man power and facilities

Conducted time studies

Optimized, redefined and planned assembly processes and jig layout for sub assemblies

Located fixtures and routed material flow for sub assem blies

Academic Projects

Harvard Business Review Supply Chain Case study – Hewlett Packard January 2013 - May 2013

Goal: To analyze reasons for a steep increase in HP’s inventory levels and propose a solution

Methodology: Analyzed data pertaining to HP’s inventory models and product design. Identified reason of bloated inventory to be model

specific components

Solution: Suggested communization of certain components. Incidentally, this was the same measure adopted by HP

Harvard Business Review Supply Chain Case study – Service Supply Chain January 2013 - May 2013

Goal: To analyze reasons long lead times in an HIV diagnostic supply chain in Africa and justify the implementation of a new testing system

Methodology: Fragmented the process and studied reasons for variation.

Solution: Proposed adoption of new testing system, reducing cycle time from a possible range of 5-88 days to 1 day, improving HIV treatment

Warehouse re zoning, Caterpillar Logistics, CAT BCP, Sanford, NC January 2013 - May 2013

Goal: To reduce time taken to issue material from warehouse to line

Methodology: Analyzed data and ordered parts by rate of usage. Identified parts used in multiple locations. Developed Excel tool to revise list

of most used parts

Solution: Recommended storage of parts based on usage, beginning from the middle of the warehouse, spreading outward on either side.

Travel distance was significantly reduced as the m aterial inward and issue docks were in line with the middle of the warehouse

Glaxo Smithkline CTPAT certification August 2012 – December 2012

Goal: To develop a repeatable process for GSK to retain its CTPAT status

Methodology: Benchmarked GSK’s supply chain security policies against its competitors and segment leaders

Solution: Developed a repeatable process and necessary documentation for training GSK employees

Lean 6 Sigma - Production Scheduling at Avery McCrary January 2014 - Present

Goal: To improve production scheduling process at Avery McCrary



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