Krishnan Subramanian Email: accu3x@r.postjobfree.com
**** ***** ***** **** #*** Raleigh NC 27606 Phone: 810-***-****
Summary
A Masters student of Industrial Engineering with 3 years of industry experience
Objective
A career as an industrial engineer
Skill sets & Tools
Statistical Process Control, JMP, 6 Sigma – Pareto charts, root cause analysis, 5S, DoE, VBA, AutoCAD, MS Office, FMEA, FTA, ARENA
Relevant coursework
Supply chain design and analysis, Supply chain practicum, Supply Management, Modern Production Systems, Production planning,
Scheduling and Inventory Control, Statistical Process Control, Lean 6 Sigma
Professional experience
Process engineer March 2011 - June 2012
Ashok Leyland Limited, Commercial Vehicles, Chennai, India
Project management
Managed capital project worth $180000 to revamp material storage warehouse
Identified vendors and invited RFQs
Developed system configurations in consultation with all stakeholders
W orked with pricing team to identify lowest bidder
Executed project within time and budget limits
Proposed budget for next phase of project
6 Sigma Quality Project
Developed vehicle assembly sequence for a mixed model assembly line
Eliminated demerit points at quality checking station
Analyzed cost of quality using 6 Sigma tools
Incorporated results of analysis in a business case for a new assembly line
Managed capital project worth $180000 to revamp material storage warehouse
Reduced part damage during storage and achieved inventory consolidation and traceability
W orked with supply chain team to develop new packaging for parts
Achieved reduction in part damage, ease of storage and reduced time to line side delivery
Internal supply chain
Successfully reduced errors in shelving and online inventory variance
Achieved error proofing and lead time reduction in material issue
Developed material kitting techniques
Achieved reduction in material return to stores
Developed material routing for line side delivery of components
Conducted an operational feasibility study of an automated storage and retrieval system
Engineer - BIW Process planning July 2009 - March 2011
Renault Nissan Technology and Business Center India Pvt. Ltd., Chennai, India
New Vehicle Project Quality Assurance
Verified new vehicle designs for conformance to Nissan Manufacturing standards
Reduced assembly quality issues in 3 sub assemblies
Manufacturing planning
Conducted time studies in the vehicle body assembly line
Achieved a 6 second cycle time reduction without any additional investments
Studied the feasibility of introducing a new vehicle model in the existing line
Achieved cost savings by sharing man power and facilities
Conducted time studies
Optimized, redefined and planned assembly processes and jig layout for sub assemblies
Located fixtures and routed material flow for sub assem blies
Academic Projects
Harvard Business Review Supply Chain Case study – Hewlett Packard January 2013 - May 2013
Goal: To analyze reasons for a steep increase in HP’s inventory levels and propose a solution
Methodology: Analyzed data pertaining to HP’s inventory models and product design. Identified reason of bloated inventory to be model
specific components
Solution: Suggested communization of certain components. Incidentally, this was the same measure adopted by HP
Harvard Business Review Supply Chain Case study – Service Supply Chain January 2013 - May 2013
Goal: To analyze reasons long lead times in an HIV diagnostic supply chain in Africa and justify the implementation of a new testing system
Methodology: Fragmented the process and studied reasons for variation.
Solution: Proposed adoption of new testing system, reducing cycle time from a possible range of 5-88 days to 1 day, improving HIV treatment
Warehouse re zoning, Caterpillar Logistics, CAT BCP, Sanford, NC January 2013 - May 2013
Goal: To reduce time taken to issue material from warehouse to line
Methodology: Analyzed data and ordered parts by rate of usage. Identified parts used in multiple locations. Developed Excel tool to revise list
of most used parts
Solution: Recommended storage of parts based on usage, beginning from the middle of the warehouse, spreading outward on either side.
Travel distance was significantly reduced as the m aterial inward and issue docks were in line with the middle of the warehouse
Glaxo Smithkline CTPAT certification August 2012 – December 2012
Goal: To develop a repeatable process for GSK to retain its CTPAT status
Methodology: Benchmarked GSK’s supply chain security policies against its competitors and segment leaders
Solution: Developed a repeatable process and necessary documentation for training GSK employees
Lean 6 Sigma - Production Scheduling at Avery McCrary January 2014 - Present
Goal: To improve production scheduling process at Avery McCrary