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Supply Chain Sales

Location:
Middleton, WI
Posted:
February 25, 2014

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Resume:

JAMES A. CUDDY Mobile: 608-***-****

**** ******** ****

Middleton, WI 53562 ***********@*****.***

SUMMARY OF QUALIFICATIONS

Talented Director of Operations / Manufacturing with solid track record of leadership in high tech and

automotive manufacturing sectors. Combining strategic plan development with “hands on” implementation

to produce real world success in business growth, cost reduction and commercialization of new products.

International experience in China, Japan, Europe and India. Strengths include:

• •

Multi-site management (global) International supply chain management of materials

• and equipment

Lean Manufacturing (DFMA)

• Coordination of global manufacturing activities

Manufacturing facility layout

• Strategic business planning + budgeting

Capacity modeling and capital planning

• Labor contract management and negotiation

New product commercialization

• Strong materials background with Oracle

Recruiting and developing top talent

• Building cross-functional team effectiveness

Make vs. buy decision making

PROFESSIONAL EXPERIENCE

THOMAS & BETTS POWER SOLUTIONS (div of ABB) Richmond, VA 2012 to 2014

Design and manufacturer of highly engineered CTO mission critical electrical power solutions equipment to

meet the needs of OEMs, utility and major data centers. Provide custom transfer switches, control panels and

power distribution units as well as volume standard surge protection devices. Brand names include Josylyn,

Cyberex and CyberWave.

Director of Operations

Provided executive leadership to day to day operations (100,000 sq ft) for manufacturing highly reliable

products.

• Drove continuous improvement for safety, quality, delivery and cost within operations. Focused on

bill of material issues, communications and created culture within workforce that achieved higher

results.

• Managed $2.5 mm supply chain staff effectively through improved planning techniques and stronger

supplier relationships for critical custom assemblies and long lead time components.

• Effectively communicated with all levels of corporation realistic monthly goals and budgets for

$65mm business unit. Provided day to day operational leadership.

• Mentored cross functional managers by breaking down internal “silos” resulting in a more effective

team.

AMERICAN SUPERCONDUCTOR (AMSC) Middleton, WI 1998 to 2011

A $300 million-dollar developer and manufacturer of power electronics for utility, wind energy, solar and

industrial applications, some systems selling at over $1 million dollars each.

Managing Director of Operations

Led establishment of goals and strategy for the Wisconsin business unit. Created and implemented

strategic manufacturing plan. Managed three manufacturing facilities (WI (2) + PA) producing PCB-

based power converters, superconducting magnets, high voltage SVC and DVAR system integration.

Implemented lean manufacturing work cell and CTO principles resulting in inventory reduction from $9

million to less than $2 million and reduced lead times.

• Directed operations for manufacturing, purchasing, material control, system testing and facilities.

• Managed supply chain effectively through purchasing relationships for critical custom assemblies

and long lead time components.

• Grew US operation to accommodate ramped up sales ($5 million to $100 million) including adding

facilities. Supported Austria and China operational ramp to support sales in Asia and India.

• Developed MRP process to insure material availability and met FG delivery schedule to

accommodate sales and customer requirements. Recently converted to ORACLE database.

• Key contributor to establishing WFOE operations and contract sourcing in Suzhou, China.

• Identified global outsourcing partnerships working with Austrian business group to meet sales for

Electrical Control Systems (ECS) product line in India.

JAMES A. CUDDY Page Two

• Successfully transferred power module production from WI to China without delivery disruption.

• Reduced manufacturing cycle time from 24 to 4 weeks and direct costs, resulting in $300,000 per

system cost savings at 35 systems per year and increased manufacturing capacity 800%.

• Reduced lead time from 9 to 2 months by transitioning from a “one-up” process to demand flow.

• Established supply chain for high tech components to support BOM’s with over 2,000 line items.

• Recognized in annual reviews as a key contributor to AMSC’s growth and a leader that meets and

exceeds objectives consistently.

TROY MILLS, Troy, NH 1991 to 1998

A $40 million-dollar manufacturer of automotive interior trim products, Tier I & II supplier to Ford & GM.

Vice President of Manufacturing

Directed manufacturing and engineering operations with over 200 employees and multiple shifts and

managed a $12 million-dollar budget. Developed and implemented a strategic 4-year plan and budget.

Provided analytical review of operations and produced forecasts. As a member of the executive

committee led company in setting and meeting annual objectives. Maintained good working relationship

with union.

• Turned-around company from losing money to profitable, resulting in commendation from Board of

Directors after 14 months.

• Achieved on-time and met “Job #1” requirements by sourcing, justifying and selecting major

equipment purchases of domestic, German and Austrian equipment to reconfigure production lines in

support of sales.

• Organized engineering group to design and launch new programs at Ford, Saturn and GM; worked

directly with customer design teams that optimized assembly efficiencies, tooling and met annual

cost sharing targets.

• Successfully implemented QS-9000.

SPECTRA, INC., Hanover, NH 1987 to 1991

Start-up, capital venture supported company to develop and manufacture hot melt ink-jet printer heads for

office computers and industrial applications.

Operations/Materials Manager

Developed and managed materials and manufacturing functions. Developed sourcing and manufacturing

infrastructure for materials, equipment, people, and facilities. Projected economic factors for unit costs

and volume ramp-up.

• Ramped-up from 16 to 125 employees to accommodate development contract with Apple.

• Global sourcing of key components and specialty inks that met engineering specifications.

• Led team for 100,000 sq. ft. expansion, including site development, lay-out, and capital budget.

NASHUA CORPORATION, Nashua, NH 1982 to 1987

Fortune 500 international manufacturer of storage media for hard and floppy disk drives for OEM and retail

distribution.

Operations Manager

Directed manufacturing growth including next generation equipment and new products introduction.

Implemented sourcing strategies domestically and internationally that had a positive profit impact on the

business.

• Initiated and executed negotiations with French and Japanese for oxide media.

• Developed working relationships with Rhone-Poulanc, Fuji, and Teijin for private label products.

• Recognized as a world-class quality leader using Deming’s statistical approach.

EDUCATION

MS, Operations Research, Northeastern University, Boston, MA

MBA, Suffolk University, Boston, MA

BS, Industrial Engineering, Northeastern University, Boston, MA

Continuing Executive and Management learning through APICS, AMA,

Kellogg School of Management Executive Programs, etc.



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