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OBJECTIVE: Play a dynamic role that lets you innovate, experiment and think
independently which
enhances the growth of the Enterprise and self.
PROFESSIONAL PROFILE
< 7.8 Years Qualitative experience in Project, Process planning,
Production & Improvement planning activities in Car Body Manufacturing .
< Proficiency in Production Efficiency Planning, engineering process and
Man Power Control.
< Experienced in planning, execution of projects and automobile line
establishment.
< Preparation of Process work standards & Inspection standards.
< Keen interest in Design & Development, CAD.
< Effective communicator & team leader with strong analytical, problem
solving and continuous learning skills.
ORGANISATIONAL DETAILS
Since Apr'2011-Till Date with Renault Nissan Technology & Business Centre,
Chengalpatu, Tamil Nadu (India) in Body Engineering & Process Planning As
Sr. Engineer
Projects Handled
< June2013~ (Till Date) A-Entry New Line Infra In charge ( Layout
Making / Manufacturing Equipment Preparation )
1. New Line Budget Preparation
2. Master Schedule for Individual Items & Follow Up
Activities
3. Line Specification & Layout Preparation
4. RFQ Release To Supplier for Individual Line supply
& Equipment
5. Primary & Secondary Utility Requirement
Preparation & Tender Release
Nov2012~ June 2013 New Metal WBS Line Expansion, Sub Line
Expansion for 40 JPH, New Roll Hemming Line
Installation/Commissioning
Apr2011~ Aug 2011 New Line Nissan Micra & Sunny Model In No2
Manual Line (Green Field) Body Weld Shop
Equipment Planning, Layout Planning,
Equipment Buying, Commissioning & Proving Line For
30 JPH
Role and Responsibilities- Renault Nissan
BIW Process Planning, Engineering / Execution
. Manufacturing Process Planning
> Coordination & Designing Layout For Body Shop New Line &
Expansion of JPH
> Requirement Preparation and Coordination With Plant Civil Team
For Ground, Structure Making Based On Machine Weight, Axis And
Movement
> Planning & Making Each Line Layout With Jigs,Fixtures And Other
Welding Related And Accessories for Manufacturing Process
> Planning & Specification Preparation For Equipment And Utilities
Requirement For Each Line Process (RFQ)
> Master Scheduling For Procurement, Installation and
Commissioning
. Budgeting, Procurement And Receiving
> Making Budget Requirement Sheet For Process
> Procurement Of Equipments, Jigs, Gauges, Checking Fixtures,
Inspection Fixtures Local & Import
> Procurement Of Welding Guns PSW, RSW,Stud Machine, Bolt /
Nut Welding Machines, MIG Welding Machines Local And Import
(Experience in Obara, Nawootec, Emhart,Mechelonic )
> Procurement Of Welding Gun Rails, Other Accessories And Safety
Related Items For Gun Movement And Accessibility To Approach
Welding Parts ( Experience in Demag, Cears)
> Procurement Of Hoist & Rails For Part Movement For Each
Process /Station
> Procurement Of Pallets / Trolleys For Child & Finished Part
Movement
> Procurement Of Sealant Pumps & Sealant ( Ingersollrand,
Graco, Decker, Demyung )
> Procurement Of Pulse, Battery Tools, Torque Wrench For
Installation
> Procurement Of CMM Machine Semi Automatic (Tokyo Boeki - Japan
Make)
> Procurement Of Conveyor Systems For Metal Line And WBS From HHI
(South Korea) & Pari ( India,Pune)
> Document Making And Coordination For Receiving Imported
Equipments ( Custom Clearance,HSS, Air delivery Process )
. Supplier & Contracts Negotiation
> Making RFQ For Installation And Proving Of Equipments For Local
& Import Equipments
> Quotation Receiving And Negotiation With Suppliers
> Selection Of Supplier
> Controlling Supplier And Manpower During Execution And
Commissioning
. Primary And Secondary Utility Planning
> Planning and Coordination With Plant Electrical Team For the
Primary Electrical And Piping .
> Planning, Procurement & Execution Of Secondary Electrical And
Piping For Welding Guns & Other equipments
. Process Sheet Making and Improvement Activities
> Process Sheet making for Station Wise Process for Achieving
Cycle Time
> Kaizen & Improvement Activities to Avoid Non Value Added Process
Since DEC'2006-MAR'2011 with Hyundai Motor India Limited, Irrungattukottai,
Tamil Nadu (India) in Body Engineering & Production Department as
Technical Associate.
Projects Handled
< 2006 ~ 2008 Hyundai i10 - Body shop #2 construction / Equipment
installation / tryout / Line
Stabilisation For 60 JPH
< 2010~ (Till Date) Rbi New Model - Line Equipment Installation /
Equipment Function Tryout / Line Stabilization For
Higher Efficiency Production & Quality
Role and Responsibilities
Process, Production Planning & Execution
. Strong work experience in body shop( steel body manufacturing and
welding)
. Process feasibility study & improvement for line installation &
stabilization
. Co-coordinating for installing robots and jigs for new car
development
. Pendant teaching of robots for spot welding & co2 welding
. New model spot welding Points allocation, shuffling & balancing
. Spot welding gun approach & interference study and improve
. Strong knowledge in jigs and fixtures (MCS & MCP)
. Installation of Co2 Robotic Welding for MIG welding process
. Hands on experience in co2 robotic welding machine installation &
stabilisation (New Hi5 Series Robot)
. Hands on experience in hyundai robot teaching in robotic welding,
sealering & handling
. Checking the welding quality of BIW
. Taking counter measure for welding, sealing and structure
corrections in jigs as per paint and assembly quality feedback
. Giving training to technicians, govt-trade apprentices and cl
laborers in mig welding, part loading
. Trainer for spot welding and co2 welding & Robot Teaching
. Preparation of process work standards
. Implementation of suggestion and improvement activities
. Making corrections in timer contactor controller for spatter
reduction in spot welding
. Maintaining 5s in shop floor
. Undergone training in hyundai motor company R&D Center Namyang,
Seoul, south korea for i10 project
Since Jun '06 - Nov'06 worked with "Essar Steels Company Ltd (Gujarat) in
Casting Department as Junior Engineer
Role and Responsibilities
. Worked as a laddle and mould operator
. Fitting and adjusting the slide gate in ladder to allow the liquid
iron into the mould for continuous casting
. Maintaining the continuous production of steel slab
. Taking care of refectories inside the ladder
ENGINEERING TRAINING
< Nissan Weld Master/Engineer Training In Zama Plant ( Japan) For New
Car Development .
< Undergone overseas "Certificated Technical training" in Hyundai R&D
center, Namyang,Korea for New Model- i10car
< Robot pendant teaching
< Spot welding
< Mig welding
< 7qc tools
< Iso 9001,Qs 9000, Iso 14001
< FMEA
IT SKILLS
Cad & Cam Applications
< AUTOCAD _07 DIAGONAL CAD CHENNAI
< CNC MILLING UMS CHARMILES COIMBATORE
< DELCAM UMS CHARMILES COIMBATORE
< DCA TAMILNADU COMPUTER SERVICE SALEM
Operating Systems / Office Applications
< MS Office 2003,2010 (MS word, MS Excel, MS PowerPoint)
ACADEMIC CREDENTIALS
Pre-Degree/ Degree Institute/ University Secured marks
10th Vaidheeswara Higher Secondary School,Mettur Dam
std. 93%
(March- 2002)
12th
std Vaidheeswara Higher Secondary School,Mettur Dam 65%
(March- 2004)
Christ The King Polytechnic College, Coimbatore
Diploma 85%
(mechanical)
(March 2006)
B.E Mechanical Meenakshi University Of Engineering &
(Part Time ) Technology, Virugampakam,Chennai 77.2%
EXTRA CURRICULAR ACTIVITIES
< Playing cricket (represented in school, college & company Dept Team)
< Playing shuttle,Surfing Net, Travelling and books reading
PERSONAL DETAILS
< Father's Name : James K (Late)
< Mother's Name : Rani J
< Age and Date of Birth : 28 years, 10-09-1986
< Sex : male
< Marital Status : Married
< Linguistics : English, Tamil
< Nationality : Indian
< Passport : F7668124
< Current CTC : 7.14 Lakhs/Annum
< Notice Period : 3 Months ( Present Company Policy )
Declaration:
Contact details of references will be conferred upon
request. I hereby declare that particulars in the resume are correct to
the best of my Knowledge and belief.
Thank you for pursuing my personal information.
Date: 14-Feb-14
Place : Chennai
(Rose Christofer J)
Rose Christofer .J
Contact : +91-956*******
Email: accsgx@r.postjobfree.com