Lebanon, Tennessee *****
(H) 615-***-****
(C) 615-***-****
E-mail: acco96@r.postjobfree.com
.
Michael E. Wimberley
Objective To utilize my education and experience as a member of
a world class company
Accomplishments
. Experience with precision machining and assembly in
automotive industry &
the consumer products industry
. Experience in the metal stamping and welded
assemblies for the automotive industry
. Certified Six Sigma Black Belt
. Three Years of Six Sigma Cost Savings = $4,000,000
. Productivity/Cost per Cycle Improved by 18%
. Identified and Initiated $710,000 Cost Reduction in
2010-2011
. Developed Company Metrics to Track and Analyze
Failure Cost
Resulting in 31% Reduction
. Launched 34 new parts as a Tier Two supplier to
Nissan in 2012
. Launched 18 new parts as a Tier Two supplier to
Nissan in 2013
Experience
Genesee Group Inc.
Mt. Juliet, TN
2013 - 2014
Engineering/Program Management/Quality Manager
. Responsible for Engineering, Program Management
and Quality Assurance.
. Supervised maintenance, toolroom, quality
assurance, process engineering and new program
management.
. Successful launched 18 new parts as a Tier Two
supplier to Nissan in 2013.
. Responsible for maintenance of Quality Management
System in compliance with ISO-9001.
2012 - 2013 Plant Operations
Manager
. Responsible for operation of facility. Direct
reports include Manufacturing,
Tooling, Maintenance, Quality. Reported to General
Manager.
. Launched 34 new parts as a Tier Two supplier to
Nissan.
. Successful ramp-up of production to meet customer
demands.
. Workforce increased by approximately 30%.
Orchid International
Mt. Juliet, TN
Stamping and Assembly Division
2008-2011 Plant Operations Manager
. Responsible for total operation of facility.
Direct reports include Material, Quality,
Production, Tooling, Maintenance, Human Resources.
. Productivity and Cost per Cycle have improved by
18% through improved manpower/equipment
utilization
. Successfully launched Tier 1 door hinge product
lines for General Motors
. Inventory Days on Hand reduced by 50% using Lean
Manufacturing Principles
. Initiated Six Sigma Projects with annualized
savings of $710,000
Orchid International
Mt. Juliet, TN
Stamping and Assembly
Division
2007-2008 Quality Assurance Manager
* Tier 2 and Tier 3 supplier of metal stampings and
assemblies primarily in the automotive seat
and automotive power window industries. Customers
are located in US, Mexico and Canada.
* Responsibilities include APQP, PPAP, PFMEA, Lean
Six Sigma Initiatives, Metrology Lab
and TS16949
* Have responsibility for Liaison Engineering
activities in Mexico.
* Currently supervise 4 Quality Engineers, 5 Quality
Technicians and 2 CCM Programmers/Operators
* Achieved 8 PPM during 2007 for all customers
* Failure cost decline by 31% in last half of 2007
due to Six Sigma Initiatives
Sunbeam Products
McMinnville, TN
2004-2007 Oster Professional
Products
Manager, Engineering & Quality Assurance
* Responsibilities include quality system
administration, supplier quality development,
receiving inspection, process verification, final
product verification, corrective/
preventive actions, gage calibration, PPAP, PFMEA,
Lean Manufacturing, Six -Sigma
initiatives, process engineering, product design,
tool design, capital review &
appropriation request, budget preparation, review
and control.
* Achieved Six-Sigma Black Belt Certification
October 2003; Re-Certification achieved
in 2004, 2005, 2006 & 2007;
* Leader of Lean Six Sigma initiatives that resulted
in an 18% reduction in
Standard Inventory Cost.
* Task Force leader to improve product performance
and quality improvement;
Estimated savings in excess of $400,000 in
warranty cost; Total plant Six-
Sigma saving have exceeded $4,000,000 during the
past three years.
* Manufacturing representative for the acquisition
of new company (Arius Eickert)
and transition to Sunbeam.
Sunbeam Products Neosho,
MO / McMinnville, TN
2002-2004 Oster Professional Products
Quality Assurance Manager
* Responsibilities include quality system
administration, supplier quality development,
receiving inspection, process verification, final
product verification, corrective/
preventive actions, gage calibration, PPAP, PFMEA,
Lean Manufacturing, Six -Sigma
initiatives,
* Transferred to McMinnville Plant in March, 2003.
* Certified Six-Sigma Black Belt in October 2003.
1998-2002 TRW Commercial Steering
Systems
Lebanon, TN
Manufacturing Operations Manager/Business
Unit Manager
* Directed the activities of 44 salaried employees
and approximately 550 hourly employees
* Responsibilities included manufacturing,
maintenance, tool room, plant engineering and
environmental compliance.
* Record production achieved during 1999 with sale
of $140 million
* Maintained positive climate with workforce (UAW)
while working 24/7
* Lean Manufacturing principles implemented
Inventory reduced by $1,000,000
Direct labor productivity improved by 7%
Tooling cost reduced by $2.50 per Standard
Labor Hour
Reject rate reduced from 2200 PPM to 280 PPM
Delivery performance improved from 94% to 99%
* Manufactured power steering systems for heavy
truck industry
1990-1998 TRW Commercial Steering
Systems Lebanon / Greenville, TN
Quality Manager - Southern Operations
* Directed the activities of the Quality function
for the Lebanon and Greenville Plant
* Greenville department consisted of 5 quality
engineers, metallurgist and 14 technicians
* Lebanon department consisted of 5 quality
engineers, metallurgist and 24 technicians
* Greenville plant divested in 1994
* Achieved QS-9000 Certification along with various
customer certifications
* Team leader in the development and implementation
of a computerized Warranty Tracking System
Warranty cost reduced by $300,000 during
first full year
* Team leader in the development and implementation
of a Product Traceability System
Team received TRW Innovation Award for this
project
Eliminated shipping errors to customer
Reduced internal rejects by 22%
Functional Test Acceptance rate improved from
93.6% to 98%
Colt Industries - Holley
Automotive Bowling Green, KY
1982-1990 Manager of Quality & Reliability - Bowling Green
Operations
* Operation consisted of two manufacturing plants
with combined employment of 1400
* Manufactured fuel systems for Automotive
* Department consisted of 25 salaried employees and
85 hourly employees
* Directed the activities of Supplier Development,
Plant Process Control, Final Testing Lab,
Metallurgical Lab and Durability/Reliability
Lab
. Other positions held within Colt Industries
include Plant Manager - Longview, TX and
Quality Manager - Paris, TN.
Education University of Tennessee Martin, TN
BS - Business
ASQ Certified Quality Engineer
Certified Six-Sigma Black Belt