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Engineer Process

Location:
Greenville, SC
Posted:
February 10, 2014

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Resume:

Dr. Julie S. Suk

*** ********* *******

Greer, SC 29650

864-***-****

**********@*****.***

Education: B.S., Bioengineering, University of Pennsylvania, Philadelphia,

PA

M.S., Chemical Engineering, Columbia University, NY, NY

D.E.S., Chemical Engineering, Columbia University, NY, NY

Summary of Experience:

Twenty three years experience as a process engineer in chemical and

biotech industries. At Roche Carolina, managed capital projects upto

$550K, writing studies, requests for capital, and steering projects from

conception to validation. At Amylin, wrote FRS's and performed

commissioning of software. At SWPF, created HMI's. At Amgen, performed

shake down runs. At MedImmune Vaccines, provided technical leadership to

support the manufacturing programs, preparation of regulatory

submissions, writing specifications, updating drawings, coordinating

installation, calibration and validation of new systems. At Fluor,

designed processes, equipment and validation for fermentation and

purification of proteins derived by rDNA technologies. Research

experience in fermentation and modeling of cellular metabolism. In-depth

knowledge in a wide range of manufacturing processes, from bulk commodity

products including polyethylene and monosodium glutamate to novel

pharmaceuticals.

Specific Experience

Wood Group Mustang (2012 - Present)

Biotech Consultant

. Eastman Chemical Company. Performing relief calculations.

. Roche Carolina, Florence, SC. Execute capital projects ranging up to

$550K. Included were projects ranging from valve replacements,

purified water loop modifications, to CIP skids, to process

modifications. Duties included writing requests for capital

expenditures, creating Issued for Construction packages to contractors

and assisting with qualification and validation efforts.

Parsons (2007 - 2012)

Principal Engineer

. Saltwater Processing Facility, Aiken, SC. For removal of radioactive

waste from nuclear weapons manufacturing facility, writing

Instrumentation Specifications, maintaining database for alarms and

interlocks, creating HMI's in Delta V.

. Amylin, Pharmaceutical Manufacturing, Hamilton, OH. As part of

commissioning team. wrote Functional Requirement Specifications for

automation systems, performed Factory Acceptance Tests and

Instrumentation/Automation Checkouts for a sterile, explosion proof,

formulation, filtration, drying operations, using PLC's.

. Wyeth, Pharmaceutical Manufacturing Plan Upgrades, Andover, MA.

Designed upgrade of cell culture and harvest systems to increase

sterility and increase capacity. Design new process equipment,

relocation of existing equipment and modifications/additions to

automation functionality.

Fluor (2006 - 2007)

Senior Process / Specialty Engineer

. Bristol Myers-Squibb, Large Scale Cell Culture Project, Devens, MA.

Based on 3 products/processes, produced process flow diagrams, mass

balances for purification; Designed Waste Buffer collection system to

collect waste with high BOD for offsite disposal. Completed

Instrument Data Sheets, performed relief calculations, simulated

hydraulics of WFI loops based on different usages.

. Borouge 2 Project, Abu Dhabi, UAE, Middle East. This project

consisted of the front end design for an olefins production plant.

Responsibilities included development of equipment specifications and

effluent summaries for environmental permits.

Amgen (2004 - 2005)

Process Development Consultant

. For the startup of BioNext facility in Rhode Island, performed studies

on tank mixing, sampling and column packing. Involved in shake down

and validation runs. Involved in data mining of In-Process-Controls

and Process Control Parameters for the shake down runs, including cell

culture and purification to ensure compliance with process acceptance

criteria, using Delta V historian.

Fluor, South San Francisco, CA (2002 - 2002)

Process Specialist

. Genentech, South San Francisco, CA. Modified an existing facility to

make Enbrel, including design and installation of new microfiltration

unit and media hold tanks. Installation was performed without

interfering with on going manufacturing.

. VaxGen, South San Francisco, CA. Designed downstream processing for

AIDSVAX, with flexibility to also perform as a contract manufacturing

facility for monoclonal antibodies. Vertical design used minimal foot

print and gravity drain from buffer prep to hold to purification.

Responsible for PFD's, process descriptions, P&ID's, data sheets,

hydraulics calculations and utilities summary.

MedImmune Vaccines, Santa Clara, CA (1999 - 2002)

Process Engineer

. Led multi-task teams in identifying, planning and executing projects

from inception to validations. Duties varied as needed from problem

solving, identifying needs, obtaining consensus from competing

departments, reviewing contracts, supervising construction and

starting up. Provided technical support on new product development

through IND filings.

Fluor, South San Francisco, CA (1997 - 1998)

Process Engineer

. Amgen, Thousand Oaks, CA. Responsible for a pharmaceutical plant

front end design. Calculated utility demand for building 6, a multi

product facility, using different production scenarios. upgraded RO

system, glycol chillers and tower water.

. Baxter-Healthcare, Glendale, CA. Designed and verified procedures for

cleaning validation, testing for trace residues of cleaning material

and product carry over. Efforts involved selection of assay,

validation of assays, writing protocols for various types of equipment

such as ultrafilters, centrifuges, freeze dryer and assisting in the

execution of the protocols.

Clark, Richardson & Biskup, Cary, NC (1995 - 1997)

Process Engineer

. Worked with a variety of small and medium sized clients, producing

detailed design packages including process descriptions, batch

schedules, mass balances, P&ID's, equipment requisition packages,

SOP's for manufacturing, CIP, SIP and integrity testing processes.

Provided basic process designs, equipment selections, evaluations of

vendor equipments, installation, start-up, and warranty

demonstrations.

Fluor, Greenville, SC (1987 - 1995)

Process Engineer

. Lysine Plant, AECI, South Africa, Africa. Responsible for designing a

Lysine (10,000 tons per year) production facility. Produced equipment

list, equipment data sheets and P&ID's for purification.

. Amgen, Thousand Oaks, CA, USA. Responsible for the purification

portion of a multi-product facility to produce monoclonal antibodies

and recombinant therapeutic proteins. Developed PFD's, P&ID's,

process descriptions, data sheets and prepared equipment layout

arrangements.

. Monosodium Glutamate, Ajinomoto, Eddyville, IA. Involved in the

design of a bulk amino acid facility. Responsible for product

purification, including crystallization, centrifugation, and fluid bed

drying design. Developed P&ID's, and equipment data sheets

incorporating a minimal cost approach.

. Betaseron, Chiron, Puerto Rico, Caribbean. Responsible for the

modification of an existing facility to make Betaseron. Project was

driven by schedule due to the unmet demand in the marketplace.

Responsible for the purification train. Developed PFD's, P&ID's,

process descriptions, and turnover packages for validation.

. Lake Center Facility, Synergen, Boulder, CO. Responsible for the

design of the purification portion of a therapeutic protein facility.

The purification section included a multi-functional buffer

preparation area, a state-of-the-art fully automated buffer hold area,

and several two meter diameter chromatography columns which

incorporated CIP, SIP, and sanitary design features. Utilized AutoCad

to draw P&ID's, eliminating errors and resulting in quick turn around,

resulting in an aggressive construction schedule of 18 months from

start of engineering.

. Inter Leukin-2 Facility, Hoffmann-La Roche, Nutley, NJ. Process

Engineer developed validation protocols (Installation Qualification

and Operational Qualification) for the manufacture of a human

therapeutic protein, including media preparation, chromatography,

class 100 bio-safety hoods, and scrubber systems.

. Biotechnology Center, Hoffmann-La Roche, Nutley, NJ. Responsible for

the design of a pilot plant facility to produce monoclonal antibodies

and recombinant therapeutic proteins. Facility design included a

continuous tissue culture bioreactor, cell harvest, and analytical

laboratories. Developed process flow diagrams and piping and

instrumentation diagrams, and prepared equipment layout arrangements.

Utilized PDS to design P&ID's which produced smart drawings.

. Erythropoetin, Ortho Pharmaceutical Manufacturing Facility, Manati,

Puerto Rico, Caribbean. Process Engineer involved in the design of a

biotech facility to produce a therapeutic protein, utilizing

recombinant mammalian cell technology. Key unit operations included a

stirred-tank bioreactor, ultra filtration, and chromatography.

Developed process flow diagrams, material and energy balances, batch

schedules, piping and instrumentation diagrams, and equipment design

specifications. Design incorporated cGMP requirements and NIH

regulations for biological containment.



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