Designation : QA/QC Engineer (CSWIP *.*)
* ***** ** *** *** Petrochemical Field.
Experience:
Ajoy.G 500KD
E-mail : acccqm@r.postjobfree.com Phone: +65- 93730416
Education:
Degree – Bachelor of Engineering (Mechanical)
College – Noorul Islam college of Engineering – Tamilnadu, India.
University – Manonmaniam sundaranar
Passed out – 2004
Professional Experience & Strength:
9 Years hands on experience in Oil and Petrochemical refineries and chemical plant.
• Establish project quality plan, including test & inspection plan (ITP).
• Establish / Review WPS & PQR as per ASME IX and AWS D1.1
• Participate and assist in the both internal and external audits.
• Investigate root cause, generating corrective & preventive actions for Non-
conformance raised on the Project.
• Lead and co-ordinate with MOM and third party representatives.
• Familiar with Standard Code of ASME. AWS, API.
• Interpretation of RT Films.
• Carry out Quality inspection for Piping materials and processing Equipments
and Review manufacture test certificate.
• Carryout the inspection of Equipment alignment (Static & Rotary) and
Structural works.
• Witnessing NDT - LPT, UT, MPI, PWHT, PMI, Holiday test, Hydro &
Pneumatic Leak test.
• Conduct welder qualification & mock-up test as per ASME Section IX.
• Prepare system packages and test packs.
• Exxon Mobil Permit Applicant (active).
Course/Training Completed:
• CSWIP 3.1 - Singapore (CERTIFICATE NO: 59165)
• PCN RI Level II
• CSWIP 3.2 (attended seminar)
• ASNT LEVEL II- Liquid Penetration Testing
• ASNT LEVEL II- Magnetic Particle Testing
• ASNT LEVEL II - Radiography Testing
• ASNT LEVEL II - Ultrasonic Testing
• UT thickness Gauging
• UT (BOLT) TFA
Present Employer: Clients:
PEC LTD – Singapore
(Leading Service Provider For Engineering, Procurement, Construction and Maintenance in
Process Industries in 7 countries and in-house contractor in Exxon Mobil, Shell, GSK-Singapore)
Period: from 2008 – till date (2013)
Position: QA / QC Engineer
Project Handled:
• Presently working in ECC DBN Projcect in Bukom under Toyo..
• 2012 / 2013- SCOT & BUGIS PROJECT - Installing 67,500 Dia inch
piping (1/2” to 48”), Structure (200 ton), Equipment (Tower, heat exchanger, waste
heat boiler, couple of Fin-Fan cooler, Reactors, Pumps, Stack and Drum).
• 2011/2012 - SRU-7, installed Waste heat Boiler, Pumps, Stack, Drum,
Steel Structure (150 Ton), and 38,500 Dia Inch Piping include Jacket piping.
• 2011- Region-6 project in Bukom Refinery (Singapore) -Iinstallation
of Column, Heat exchanger, Tower (45m), Process piping (15000 Dia Inches) & 150
Tons of Structure installation.
• 2011- Tank -6319 & 7503 Rehabilitation works - Changing the Doom
roof to Aluminum roof, changing the bottom plate, changing the shell plate, wind
grid, steam coil, fire pipe line.
• 2010-SPT IRF – MP06 (Singapore Parallel Train In Refinery
Facilities) New ARU (Aromatic Reformer Unit) installation - under
FWP/ExxonMobile - Jurong Refinery (1 Million Man-hours without LTA)
• 2010 - Jurong Refinery TP-02 Shutdown - under FWP/ExxonMobile
• 2009 -SPT IRF – MP05 (Singapore Parallel Train In Refinery
Facilities) Sulfer Unit Revamp work under FWP/ExxonMobile - in PAC, Jurong
Island.
• 2008 - SRU 1 & 2 SD (Sulfur Recovery Unit 1 & 2 Shut-Down) under
FWP/ExxonMobile - in PAC, Jurong Island.(75000 Man-hours without LTA)
Responsibilities:
• Responsible for shop and site quality control on fabrication, installation and
testing.
• Review of ITP, WPS, PQR, Method Statements or work procedures.
• Lead and manage a team of Welding Inspectors to support in Quality
activities and report every activity (daily task) to QC Manager.
• Review of NDT matrix to check proper coverage of NDT & PWHT for
various piping classes.
• Co-ordination with Clients, Consultants and Third Party Inspection Agencies
(include MOM).
• Organize and conduct welder’s qualification and mock-up test as per ASME
Section IX and client specifications
• Coordinate for Punch list walk through, Loop check as per P&ID, Isometric
& GAD.
• Responsible to identify all changes (material dimensions etc) for as built.
• Visual Inspection of structural members fit up and weld joints as per
acceptance criteria of AWS D 1.1
• Carry out Material inspection for Pipe, Fittings, Valves, Electrodes, Gaskets
and Review manufacture test certificate.
• Interpretation of RT and witnessing of LPT, UT (TFA), MPI, PWHT, PMI,
Holiday testing & Leak test (Hydro, Pneumatic, Service)
• Carryout the inspection of Equipment alignment (Static & Rotary) and
Structural works.
• Carryout the inspection painting of piping, Structural works.
• Get approval for test packages and release to pressure test.
• Assist process owner to investigate root cause, generating corrective &
preventive actions and verify the actions effectiveness related to NCR's. Prepare and
maintain NCR register
• Preparing system and test package and getting approval from client.
• Monitoring Pre heating, Inter pass temperature, Post weld heat treatment and
Control & Storage of Welding Consumables,Perform Hardness testing
• Weld Visual Inspection
• Preparation of Weld map, Weld traceability & Test reports.
• Preparation of monthly Welder Performance reports & NCR.
• Conduct and prepare monthly Internal Quality Audit.
• Arrange and co-ordinate NDT tests including reviewing and interpretation of
the radiography films.
• Liaise with NDT subcontractors, third party surveyors as per quality system
and project specific Requirements.
• Monitor all welders’ performance including the sub-contractors productivity /
welder.
Previous Employer: Petron Universal L.L.C – MUSCUT Client
Period: May 2007 to May 2008
Position: QA/QC Engineer
Project Handled: Sohar Aluminum Smelter Project - GTC- 1&2 (Gas Treatment Centre)
Installed the Hopper, Silo, Stack (60m height), Motor (2000hp), Duct (12km) Structure and Piping
Responsibilities:
• Prepare QA/QC documentations.
• Welder qualification as per WPS.
• Checking Fabrication against ISO Drawing.
• Material identification and inspection.
• Inspect Welding of pipeline, equipment, structure & painting.
• Inspect Heat treatments like pre-heating & PWHT.
• Inspect Non Destructive Examinations.
• Pump Installation and alignment checking.
• Preparation of Hydro test package.
Previous Employer: Gopinath Engineers (P) Ltd – India (Mumbai) Client:
Period: June 2004 to April 2007
Position: QA/QC Engineer
Project Handled:
LPG Tank Piping and major maintain shout down
Responsibilities:
• Provide technical support to QA/QC site inspection personal in all matters
related to inspection activities and policies.
• Prepare inspection programs and schedules including quality manual for
procurement and site inspection work.
• co- ordinate for all matters related to material inspection, weld fit-up
inspection, welding as per the WPS, non-destructive and destructive testing of welding and
heat - treatment of weld joints
• Co- ordination for welder qualification, pressure testing of valves and pipe
lines, disposition of defective or rejected materials, corrosion protection systems, coating
and warping testing,final ISO and loop clearance of pipeline.
• Interpret radiography and other N.D.T examinations and provide proper
reports on the same for company inspector review and acceptance.
• Provide periodical weekly reports on welder performance and production at
all working areas.
• Develop inspection procedure for various N.D.T methods and techniques
including interpretation and approval criteria of such techniques.
• Investigate, analyze, find and scrutinize field recommendations and issue
reports to company high lighting problems with recommendations for the repair and/or
replacement of plant / equipment as necessary.
Training:
• Safety Instruction Course (Manhole for Supervisor)
• Oil/Petrochemical Industry Safety Course for Supervisors.
• Lifting Supervisors Safety Course
• Safety Orientation Course (Oil and Petrochemical)
• Safety Induction Course
Personal Details:
Education : BE (Mechanical)
Date of Birth : 21th July 1982
NRIC / Status : G6090804X (S-Pass)
Marital Status : Married
Nationality : Indian
Languages known : English, Tamil &Hindi
Declaration
I DECLARE THAT THE ABOVE GIVEN DETAILS ARE TRUE TO THE BEST OF MY
KNOWLEDGE.
Yours truly,
(G.Ajoy)