Engineer Six Sigma

KRISHNARAJ SELVARAJ

Mobile - 316-***-****

*****, ********* *****, *****

Farmington hills, MI-48335

Email:********@*****.***

PROFESSIONAL SUMMARY:

* ***** ** ****** ******* and experience in industrial/quality

engineering, reduce scrap rate, improve quality and efficiency, resolve

technical issues, provide support to improve operations and designs and

maintain production rate in fast paced environments and timely completion

of projects while being cost-efficient and 2 years in a highly customer

oriented environment as a Quality Analyst. MS-Office, Visio, Stat-ease,

ANOVA, Stat-graphics, eVSM, ProE, AutoCAD/ Windows 9X, XP and Vista and

WebEx, SAPProduction Planning Module.

SKILL SETS

Lean and Six sigma -Value Stream Ergonomics - Industrial

Mapping, 5S, 8D,Kanban, Kaizen, ergonomics, occupational safety

Design of Experiments, GD&T, time and risk factors, knowledge of

study, FMEA, process mapping. OSHA and NIOSH.

Quality Engineering - Cause and Industrial Engineering - Lean

Effect Diagrams, DMAIC methods, Manufacturing, Continuous

SPC, hypotheses test, X, R, S Improvement, Material requirement

control charts, pareto analysis, planning, Just in Time,

reading blueprints, ANOVA, DOE, Forecasting, push and pull

TQM, APQP/PPAP systems, scheduling and planning,

Scrap Reduction.

PROFESSIONAL EXPERIENCE:

Associate Engineer (2005 August - 2006 March) at RLM Machinery Ltd

Assisted in implementing and utilizing lean Manufacturing techniques to

improve productivity, throughput and cycle time

Persuaded the management to use 2 CNC machines instead of one, for a

complex, time consuming part that resulted in saving about 30 minutes per

cycle

Supervised a group of 5 machine operators and provided support regarding

rate of production versus scrap rate and eliminating to waste.

Liaised between upper management and machine operators to provide two way

feedbacks by conducting weekly meetings.

Quality Engineer (2006 April - 2007 April) at RLM Machinery Ltd

Promoted as a Quality Engineer from an Associate Engineer

Responsible for GD&T and ensure that the parts are within the tolerance

range.

Performed Random Sampling to determine non-conforming parts

Acted as a liaison between design and manufacturing teams.

Implemented six sigma technologies to solve a variety of design and

manufacturing issues.

National Institute for Aviation Research www.niar.wichita.edu

(2008 January - October 2011) - Research Engineer

National Institute for Aviation Research is aircraft fuselage manufacturing

company

Attended Customer meetings to review the design and blueprints and

timelines.

Read the engineering drawings and create master cam programs.

Worked in 3 different projects simultaneously and ensured timely sign offs

of the projects.

Used Lean manufacturing and six sigma techniques to improve cycle time.

Used eVSM software to determine bottleneck and eliminate waste.

Implemented 5S technique in the shop floor to manage space to provide

safe and adequate working area.

Quality control

Responsible for ensuring the manufactured composite materials' dimensions

are in conformance as in the blue print

Used DMAIC and SPC techniques to improve and modify the design in water jet

and CNC machines.

Proposed a revised feed and pressure rate for water jet that improved the

dimensional qualities and surface finish.

Responsible for achieving 10 - 15% lesser waste or scrap.

Mentored and supervised student graduates and new employees from 2010

through October 2011.

Blue Cross Blue Shield of Michigan - October 2011 - Till date

Quality Compliance Analyst

Analyze the enhancements proposed by Blue Cross Association to determine

Michigan specific changes.

Create Test Claims using eFDE software to verify the new service

/enhancements are being quality compliant.

Coordinate between business customers and technical team to review and

change policies and procedures

Organize and lead weekly meetings to go over the status and report the

progress and timeline to the leadership

Responsible to obtain business sign offs for the new products after

assuring the products meet the required quality.

ACADEMIC PROFILE:

B.E in Mechatronics Engineering, Anna University, 2005 with an

aggregate of 74%

M.S in Industrial Engineering, Wichita State University, Graduated in 2010

with a GPA of 3.1.

PROJECTS: Graduate Project

Title of the Project: "Improving the water jet process for composite

manufacturing"

Description : Used Design of Experiments (DOE), ANOVA, SPC and DMAIC to

compare factors like operational cost and dimensional accuracy of composite

materials, when machined using Water jet pro and a conventional milling

machine.

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