Paul T. Manders
Howell, MI *****
Home: 517-***-****
Cell: 810-***-****
*********@*****.***
Education & Training
MBA; Operations Management. Wayne State University, Detroit, MI 1986.
Bachelor of Science; Business Administration (Operations Mgt). Wayne State
University, Detroit, MI 1981.
CPIM; American Production and Inventory Control Society (APICS) 1983.
Experience
Thetford Corporation (Dexter, MI) Feb 2004 - Present
Materials Manager Thetford Corp is a $45 million manufacturer of
sanitation products and chemicals for the RV and Marine industry.
Responsibilities include: Inventory Control, Materials Planning, and
Shipping/Receiving. Supervise 3 salaried and 7 hourly employees.
. Maintained 97% - 99% on time shipping and fill rate for Thetford
customer base.
. Reduced inventory by $2.2 million from 2008 - 2010. Worked with
Purchasing to establish supplier owned (china bowl) inventory at local
warehouse.
. Eliminated Thetford owned raw material inventory at outside warehouse
locations. This resulted in an annual savings of $65,000.
. Implemented finished goods kanban boards with the Elkhart warehouse
and supplier of portable toilets in the Netherlands.
. Led cross-functional team to implement use of returnable packaging
with Elkhart area customers. 2012 cost savings totaled $122,000.
Key Plastics LLC (Howell, MI) Aug 2003 - Jan 2004
Materials Manager Key Plastics LLC (Howell Plant) is a $28 million,
manufacturer of door handles and bumper end caps for the OEM automotive
market. Responsibilities included: Inventory Control, Scheduling, Customer
Service, and Shipping/Receiving. Supervised 2 salaried and 6 hourly
employees.
. Implemented (2) daily scheduling meetings with manufacturing,
quality, engineering, and materials.
. Reduced premium freight from $14,800/month average to $4000/month.
. Reduced indirect labor 20% for an annual cost savings of $82,000.
. Implemented supplier consignment on $150,000 of resin inventory.
. Reduced inventory 21% from $1.9 million to $1.5 million.
Collins & Aikman Plastics (Williamston, MI) April 1998 - July 2003
Materials Manager Collins & Aikman Plastics is a $4.5 billion supplier of
interior trim to the automotive industry. The Williamston operation
consists of 2 plants generating revenue of $18 million. Products included
blow molded headrests and armrests (foam in place), and door panel
components for Tier 1 customers. Responsibilities included:
Shipping/Receiving, Packaging, Customer Service, Planning, Scheduling, and
Inventory Control. Supervised 2 planners and 5 material handlers.
. Lean Champion for Kanban. Attained SP1 level rating in 2002 and
developed action plans to attain SP2 rating (50% of plant) in 2003.
Kanban implemented on 100% of foaming cells and 50% of blow mold
machines by July 2003.
. Improved inventory turns from 19 to 55 turns (March 2003).
. Worked with Tier 1 customer to identify $480,000 packaging savings
using returnable dunnage. Was instrumental in design, prototype, and
testing.
. Active team member representing materials function for: TS16949,
ISO14001, QS9000 and QOS.
. Established FG supermarkets incorporating Lean Principles (5S,
Visual Factory, Kanban).
Allied Signal Safety Restraints (St. Clair Shores, MI) Jan 1997 - April
1998
Materials Supervisor The St. Clair Shores plant produced seat belts for
shipment to General Motors. Responsibilities included: Production
Planning, Inventory Control, and Freight. Supervised 3 planners and 1
clerk.
. Developed tool to track supplier (monthly) delivery performance.
. Reduced raw material inventory 21% with implementation of pull
system with 3 suppliers.
. Reduced freight 15% by using core carriers (90% utilization).
May & Scofield Inc. (Howell, MI) July 1995 - Jan
1997
Materials/Purchasing Manager Automotive supplier producing transmission
shift indicators.
. Increased efficiency of purchasing function by creating blanket
PO's.
. Reduced indirect labor 25% through cross-training.
MascoTech Tubular Products (Hamburg, MI) May 1988 - July 1995
Buyer - Planner
Uniroyal Goodrich Tire Co. (Akron, OH & Troy, MI) Aug 1984 - May 1988
Scheduler and Planning Analyst
Federal-Mogul Corporation (Southfield, MI) Jan 1982 - Aug 1984
Inventory Control Analyst