Quality Control Engineer

T.ASHOK KUMAR

Mobile: +91-875**-*****

Email: ********@*****.***

Professional Profile

Almost 13 years of experience in Quality Control, Supply group activities &

Vendor development involving in manufacturing of a leading Injection

moulding machine manufacturer, working as Quality Control Engineer & Vendor

development Executive for Toshiba Machine [Chennai] Pvt. Ltd. at Chennai.

Areas of Expertise

Quality control:

. Developing checking gauges.

. Preparing work instructions for Quality checks of components.

. Developing Quality check sheets for all machined components.

. Checking components in 2D Hite masters with 0.002mm accuracy.

. Developing checking fixture for inspecting machined components.

. Preparing SOP for all Critical Instruments used for Quality checks.

Vendor Development:

. Developing vendors to machine components in HMC with + - 0.02mm accuracy.

. Developing work instructions for vendor Inspection.

. Developing good vendors by controlling their supplies and thereby

minimizing

"Rejection" rate by,

> Analyse suppliers for sourcing of products and services as per

requirements.

> Develop and recommended sources based upon the best overall business

case.

> Cost estimation & Cost negotiation for all new product developments.

> Develop as high degree of understanding for the technology of world

class suppliers, committed to produce consistent quality.

> Develop high quality of products with low cost as per ISO requirements

> Assure that supplier in the development of their process & product

practises quality tools.

> Improve the supplier capability to deliver the good quality product on

time.

> Assured the Quality by supplying zero defects components for assembly

to meet world class systems.

Organisational Experience

Organization : Toshiba Machine [Chennai] Pvt. Ltd

Duration : Sep'2012 to till date.

Position : Executive Vendor development.

Toshiba Machine is a Japanese based Heavy Machinery manufacturing

company, also pioneer in manufacturer of Injection moulding machine.

It has Acquired the unit of L&T Plastics Machinery pvt. Ltd. in

Chennai & involved in manufacturing of injection moulding machines,

Axillary components for injection moulding machines in this unit.

Organisational Experience.

Organization : L & T Plastics Machineries Pvt.Ltd.( Now changed as

Toshiba Machines )

Duration : April'2009 to till Sep'2012.

Position : Engineer - Quality Control

Organization : L & T Demag Plastic Machineries Pvt.Ltd.

Duration : Aug' 2000 to April'2009.

Position : Engineer - Quality Inspect & Vendor Quality Inspection

Company Profile:

L&T-Demag plastics machinery Ltd is a pioneer in manufacturer of Injection

moulding machines and it has JV between Larsen & Toubro Ltd,India and Demag

Ergotech GmbH, Germany involved in manufacturing of injection moulding

machines.

Responsibilities

. Developing the vendor to the Quality requirements by all the way.

. Cost Estimation of New development Components.

. Negotiation with the vendors after acquiring best Quotes from few

related vendors.

. Preparation of Documents for sending materials to Sub contract

vendors.

. Inspection of components to drawing specification, both In -House &

vendor manufactured.

. Developing Quality check Sheets for dimensional Inspection of

Components.

. Developments of special purpose Gauges for Inspections of

components.

. Sending periodic reports to supplier related to Quality rating.

. Coordinating with supplier in taking related Corrective & Preventive

Actions.

. To evaluate vendors in a periodic manners.

. Qualifying the Vendors for manufacturing suitability for particular

components.

. Implementation of Design changes in the components.

. Training & Guiding junior engineers in shifts.

. Reduction of customer complaint by having continuous focuses on

field complaints.

. Training of third party Inspection team for field Inspection.

. Initiating for valued engineering changes in components i.e.

reducing cost, time of manufacturing etc.

. Implementation and Documentation of ISO 9001:2000.

Education

. Post Diploma in Machine maintenance (August 1999-July2000) from CIPET,

Tamilnadu, India.

. Diploma in Mechanical Engineering (June1996-March1999) from S.N.P.T

Polytechnic, Tamilnadu, India.

Computer Knowledge:

. MS - Office and Excel

. JD Edwards

Group Activities & Achievements

. Eliminating Manual Error in Work Order closure.

. STEP for "Eliminating Grease distribution problems" in Injection

moulding Machines of L&T machines.

. STEP for "Effective utilization of Deckel-DC 4 by increasing the Up

time of the machine i.e., increasing the "Availability of machine for

hydraulic block machining".

. "Reconditioning of Toggle unit which includes Dismandling, Re-

machining, Assembling, and Handling over the machine back to customer.

. Successfully developed Platens (casting) machining in Coimbatore &

Bangalore of Model DL150-510, DL250-560, ET160-520, ET 250-580 for M/C

building in L&T Demag.

. Supervisor Development programme for the year 2007 held at Lonavala

(Mumbai).

. Chinese vendor development & visited CHINA during 17th Nov'07 to 27th

Jan '08.

. "Top performer" from the year 2006 March to 2011 April in S1,S2 & S3 -

Cadre & got promoted to Executive Cadre E2 in the year 2013 Jan.

Personal Details

Date of Birth 8th April 1980 (33 yrs).

Marital Status Married

Address Plot # 66, S1 - NIBUNA flats,

Lakshmi Nagar, Anakaputhur,

Chennai 600 070

Languages Known English and Tamil.

Passport No A8720855

Place of Issue Chennai.

Date of Issue 02.03.2010.

Date of Expiry 01.03.2020.

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