Manufacturing Engineer

JEFFREY T SCHULSTROM

***** ********** #***, ********, ** 98275

Phone: 425-***-**** Email: acc1o1@r.postjobfree.com

Professional Profile

A motivated and versatile Mechanical Designer, Manufacturing Engineer and Planning professional expert with a diverse background in the automotive and aerospace industries . A fast learner, "can do" attitude with strong computer and leadership skills that will always contribute and is able to acquire new knowledge and skills quickly. Strong ability to identify issues, think outside the box, think creatively about how to do things differently, and deliver results that add value to the company.

Education

Bachelor of Science Engineering Graphics (BSET), minor in Mechanical Engineering.

Western Michigan University

Professional Experience

Manufacturing Engineer/ Project Planner, 747-8 & KC-46 Integrations/Structures

Manufacturing Engineer/ Project Planner, 747-8 Lean Manufacturing / Standard Work Initiative

The Boeing Company, Commercial Aircraft, Everett WA June 2009-Dec 2013

Responsible for interpreting engineering drawings and engineering requirements into manufacturing work instructions, developing process flows efficiently, reducing cost and demonstrating technical problem solving.

Responsible for:

•Developing integrated work statements and sequencing of events to support delivery commitments. Coordinated w/suppliers and Mfg customers to incorporate Engineering Changes. Revised Mfg plans to incorporate non-conformance record.

•Scheduling part orders per released modules, verify inventory thru ERP, updated manufacturing work instructions and set up tool tryouts according to airplane cycle projections.

•Creating and revising Manufacturing work instructions according to Engineering process, tooling requirements, certification requirements, sealing, electrical bond/ground installation, detail drawings, assembly layouts, and installation drawings per company specifications and Engineering requirements.

•Working cross-functional to resolve Mfg/Design issues and preventive action.

•Setting up BOM changes in Teamcenter (PDM) to support new and revised parts thru configuration management to create part demands.

•Analyzing data from the system to determine root cause of MBOM/EBOM discrepancies.

•Investigating with shop to resolve manufacturing process and engineering related issues per Shipside Support requests and Engineering Change Notices.

•Training and mentoring co-workers thru the use with Mfg engineering aids and tools

•Reviewing and approving new and updated engineering drawings (using CATIA V5, Enovia) and make modification to affected installation plans.

•Scheduling movement of materials from supplier to warehouse to production.

•Negotiating lead time with suppliers per CIR to obtain commitment for incorporation.

Collaborating with Quality Assurance Investigations, Industrial Engineers, Supply Chain Management, Design Engineers, Hardware managers, vendors, Shop leads and mechanics to improve manufacturing process.

Senior Product Engineering Design Analyst, Suspension & Brakes Chassis CAD

Senior Product Engineering Designer, Truck Operations, Chassis CAD

Ford Motor Company, Research & Engineering Development Center, Dearborn MI 1989-2009

Responsible for design and package automotive chassis suspensions, brakes, and driveline components using Lean, Design for Assembly ( DFA ), Design for Manufacturing ( DFM ), and Design for Serviceability ( DFS ). Provided CAD support, consultation and package studies for Design & Release Engineers and New vehicle Launch team programs. Performed part checks to validate vehicle verification standard requirements (Vismockup). CAD tool skills include Catia V5, IDEAS, PDGS, Teamcenter Engineering (PLM),KBE (ADAMS modeling, Tire Envelopes) Bill of Materials (BOM).

•Verified accuracy of 3D data produced by suppliers for fit and function in assembly design.

•Prepared design and assembly layouts, modified existing designs and assisted in identifying design discrepancies

•Maintained Bill of Materials (BOM) with new part(s), assemblies and/or fastener updates

•Developed special fastener designs for Standard Parts catalog.

•Consulted and directed Tier one engineers/designers for CAD models, drawing verifications, vehicle/company standards and Geometric Dimensioning and Tolerance (GD&T), ASME Y14.5

•Design Checker- Performed engineering design checks, and check for clashes, clearance and tolerance stack up studies.

•Developed suspension simulations and math models for future vehicle programs.

•Performed design study for root cause analysis.

•Obtain measurement data results from CMM, gage and optical measurement data to determine process capability.

•Initiated design and process changes to correct design errors, resolve complex/chronic manufacturing / warranty issues per engineering change orders.

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