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Manager Maintenance

Location:
Fishers, IN
Posted:
March 09, 2014

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Resume:

Jonathon S. Gadd

**** **** **.

Noblesville, In *6060

317-***-****

********@*******.***

*/**/** ** *******: Engineering Plant Manager: Gilchrist & Soames Indpls, In

.Manage 23 direct maintenance reports for all bottle & filling line equipment support

.Responsible for all engineering & maintenance dept. budget, P&L & purchasing

.Project manage new facility move & install of 10 filling lines to new facility

.Provide direction and support for all 10 bottling / tube lines utilizing E maintenance CMMS, LxAS400 for

work orders, parts inventory, equipment TPM, process improvements & lean manufacturing

.Work with marketing & design on new concept to customer completion products utilizing equipment design

changes, upgrades, modifications

.Provide support for all IT, Network, PLC diagnostics & programming, Automation & Electrical Engineering

Controls

.Provide process engineering &lean manufacturing support for production, OEE, compounding / mixing, filling

& tube lines

.Waste reduction Team leader, Safety Committee member & lean systems engineering & Kaizen trainer

.Coordinate & resolve vendor product quality issues

.Work with global sales Team on product support and design changes

10-9-06 To 5-29-09 Engineering Manager: Stanley Bostitch 860 Elston Shelbyville, In

.Manufacturing & Automation management with 18 direct reports specializing in PLCs, industrial electricity,

technical and mechanical diagnostics, process and equipment controls utilizing MP2 work order systems.

Advanced equipment parts diagnostics, parts ordering and vendor relations experience

.Support all automated manufacturing including 5 to 45 ton steel fastener progressive die presses, slitters, wire

draw machines & special application machines. Also spec app hand tool applications support for automated

products using AB PLC controls and software SLC 500

.Expertise in electrical, pneumatic, hydraulic and O.E.M print / documentation

.Provide customer direction and support for equipment upgrades and product design

.Lean Systems coordination for Kaizen event training & support for manufacturing

.Design & Implement Manufacturing Automation Controls using software / electrical controls that includes:

PLC Allen Bradley, Windows XP, Giddings & Lewis, Beijer, Information Designer and other controls products

.Business Software: XP, Excel, Microsoft Office, Power Point, Lotus Notes, Auto Cad, Pro E, FTP, Visio, Adobe,

Adobe Photo Shop, Roxio, Go to meeting, E Maintenance (CMMS), Shop Vue (Labor Hours), Real VNC server

for end user support. AS400 and BPCS applications.

.Provide end user support and manufacturing support for all Windows XP, 2000 & Server 2003 network

support issues, installs, repairs or security & system upgrades

.Report directly to plant manager while providing support for all automation and industrial / electrical controls

issues for field service travel and in house manufacturing support for customer concerns / issues or installs

.Provide applications support for engineering and manufacturing engineering for controls support or

equipment controls design changes required for production purposes

.Maintain and implement technical services departmental budget for P&L

6-9-2003 To 10-9-06 Project & Maintenance Manager: Independence Corrugating

7475 S. 6 St. Oak Creek WI, 54154

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. Manage a Team of 23 Industrial Maintenance Technicians in an automated corrugated packaging

manufacturing facility during a new full corrugating line plant start up

. Design and Implement total Preventive Maintenance program (MP2-CMMS) for all aspects of Technical

Support for corrugated process equipment, work orders and parts inventory.

. Responsible for all Maintenance / Plant Support related capital / budget items while maintaining exceptionally

low equipment support downtime. Provide Technical Support / Industrial Maintenance for all manufacturing

equipment in plant

. Oversee entire install project of $20 Million dollar Marquip 112” wide corrugator & schedule all daily

contractor / vendor installation completions

. Hold auxiliary title of Plant Network Administrator for Microsoft Server 2003 / Window XP containing 27 end

users on a 2003 server along with SQL database, faxes, digital phone, PLC processors, alarm systems, cctv,

printers all on Ethernet systems. Provide daily end user support for windows XP issues: upgrades, diagnostics,

backups, active directory modifications & printers. Provide all hardware support / repair for all end users

. Daily use of all PLC, Motor Control software that includes Rockwell R.S. 5000 with Control Logix on a total

device net communication link to analyze, diagnose and design modifications to industrial process equipment.

600 HP boiler and chiller line equipment support with water treatment

. Serve as Plant Electrical Engineer for all equipment Motor Controls and PLC modifications. Certified in

industrial electricity, hydraulics, steam & Pneumatics

. Provide training to all departments on Safety, L.O.T.O, Computer software & process control tracking

software designed by Alliance Technical & Marquip

. Responsible for all aspects of facilities maintenance and property manager’s contract building issues

10-5-1998 To 6-9-2003 Technical Coordinator: Georgia Pacific, Indpls, IN

. Manage a Team of 15 Maintenance Technicians for corrugating and converting process equipment

. Schedule preventative maintenance, equipment maintenance & contractor repairs

. Manager all financial purchases for the maintenance department

. Manage & direct all inventory items and inventory usage

. Safety committee member, Process trainer (wraps, gaps, speed & heat) & hiring committee member

. Knowledge and experience of corrugating equipment that includes: Marquip dry end, serco, butler &

Marquip splicers, peters/bobst multi-star single facers, Langston preheaters, SCM double facers, E+L web

guiding systems & tension control, vortex starch systems, cleaver brooks boilers, pentek & C&M conveyors,

woodward aerators & balemaster balers

. Knowledge and experience of converting equipment that includes: Bobst die cutters-1575, 1600, international

folder gluers, valco hot melt packaging and cold set gluing systems

. Installation, programming & analysis of PLC motor controls, servo motor controls, peripheral motor control

devices which include: Allen Bradley PLC, Micro Logix, Control Logix, Seimens Simatic S5 PLC, Texas

Instruments, GE Fanuc, Koyo controllers & analog / digital controls

. Knowledge & experience with computer software applications which include: MP2 (CMMS) R.S. Logix, R.S.

Linx, Visual Basic, Auto Cad / Design Cad, Windows 3.1, 95, 98, 2000 & Infinium accounting software

. Installation & experience with all phases of industrial electricity which includes: 3 phase 480 v.a.c, 30 to 600

amp power buss, 115 v.a.c, 5 to 24 v.d.c circuit component applications, relay logic & panel board engineering,

electrical / mechanical schematic analysis & drafting, plant electrician’s systems control Tech….

. Installation & experience with mechanical drive systems, load transfer systems, mechanical coupling / linkage

devices, implementation of bearing, seal, journal & lubrication equipment programs

. Installation & experience with A.C & D.C. Servo variable frequency drive systems, Hydraulic & Pneumatics

. Knowledge & experience with steam condensate systems, water treatment, starch kitchen systems, pipe fitting

from 3/8” to 4” i.d., schedule 40, 80, black pipe, emt, ridgid & galvanized

8-17-92 To 10-5-98 Industrial Maintenance Technician, Metal Services Int’l Indpls, In

. Perform all phases of Maintenance on automated steel processing equipment that includes: Delta level rollers,

cnc shear machines, inline rotary steel shear equipment, 5 & 25 ton overhead cranes, R.B.I steel level-rollout-

expansion-feed-slit to width and stacker steel processing equipment, fork truck repair & steel high speed slitters

with blanking press machines (200 ton)

. Experience, installation with all phases of industrial electricity that includes: A.B. SLC 500 PLC, SLC 100,

G.E. PLC, Relay Logic panel boards, 30 to 60 amp buss systems & cryonic micro-processor controls

. Knowledge and troubleshooting experience with all fluid power systems that include: hydraulic & pneumatic

controls, pumps, valves and actuators. Large capacity overhead crane rebuilding and repair

. Safety Team Leader & perfect attendance awards

8-10-86 to 8-17-92 Machine Operations & Warehouse Nice Pak Production Mooresville, In

. Lead material handler for Multi Towel assembly production line

. Liquid materials control handler

. Warehouse and Fork truck operations. Quality control center operator

EDUCATION:

Mooresville High School 1982 – 1986

Indiana Business College: June 1996 to July 1999

Major-Business Administration /Associate of Applied Science

G.P.A of 3.69 / Perfect Attendance and dean’s list awards for all semesters

Ivy Technical State College: June 2000 to July 2001

Course only student for Electronics and Motor Controls

Studied Programmable Logic Controllers (PLC) and Motor Controls

Programming & Installation

60 Hours of Lecture and Lab work

Allen Bradley PLC, SLC 500, 502,503&504, Micro Logix

Relay Logic Panel board building

3 phase induction Motors & D.C. Motor repair

Windows 3.1, 95, 98 and 2000 with all Rockwell Software

Corrugating Factory Certifications:

. Lean Systems Engineering / Six Sigma 7-5-06

. Marquip Model 3 Slitter Scorer – 1 week Phillips, WI 1-17-01

. Marquip Model 1 Digital Splicer – 1 week Phillips, WI 3-5-01

. Marquip Rotary Shear – 1 week Phillips, WI 6-5-01

. Marquip Model 3 Direct Cutoff Knife, 3 days 5-28-02

MCDST: Microsoft Certified Desktop Support Technician



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