Farhad Azimitaleghani
***** ********** **. # ****, ******, TX 75252
Home Phone No. 927-***-****, Cell Phone No. 469-***-****, Email:
acbz86@r.postjobfree.com
Overview:
A Toyota Production System specialist with over 18 years of
extensive experience in lean manufacturing, quality engineering,
productivity enhancement and cost management achievements
Expertise:
. Implementation of lean manufacturing, value analysis, and waste
elimination.
. Formation of cell design operations, improve productivity and reduce
cost of operations.
. Motion Study and time study to provide Muda (waste) free processes,
standard operation procedures, and work instructions to improve
quality, productivity and reduce TPLT.
. Developing hands-on-training to improve knowledge in depth of operation
lines operators to reduce costs.
. Establishing day-to-day management system to meet business metrics and
company goals and objectives.
. Coordinating Kaizen events to continuously improve quality,
productivity and reduce total production lead time and cost of
operations
. Establishing team activities to find and solve functional and cross-
functional issues by creating winning culture and feeling the joy of
multiple achievements.
Management/ Consultation Experience:
. Lean Manufacturing / Kaizen Event Activities; Organized and
implemented 5 Day Kaizen Blitz for over 120 companies in manufacturing
and service sector industries.
. Quick Response Quality Control (QRQC) Developer; Provided technical
expertise for production line
processes and reduced cost of quality.
. Balanced Scorecard Consultant; Organized top management team
training for over 30 companies to fight
Against unemployment and securing the existing jobs in small and medium
size manufacturing companies.
. Operations Excellence Leader: Motivating people to dig deeper to problems
and find solutions, worked with
groups and teams to support psychological side of change
management.
. Creation of a Scientific Society by Education and Training: Multiple
skill training, and hands-on-training made
a better condition for production planning and producing good
quality products.
. Japan Study Tours: Coordinated study tours to visit more than 50 Japanese
world class companies.
Education:
. BS, Naval Science - Britannia Royal Naval College. Dartmouth,
England, 1969
. MBA, Productivity. Organizational Behaviour- Industrial Management
Institute,(IMI) Tehran, Iran, 1991
Study Tours;
. Japan Study Tours (six times) organized by GTR Institute, Tokyo,
Japan. Studied over 50 world class companies such as Toyota, Nissan,
Denso, Roland Yatai, Yamaha, Yazaki, Konica Optics and more. Purpose
of these studies was to understand world class companies' style of
management and technologies used to become so successful in having
outstanding competitive power in the world markets. 2003-2005
. Strengthening Industries - Taiwan. Sponsored by Asian Productivity
Organization. 2001
. International conference on Lean Production organized by Japan Kaizen
Institute- Tokyo, Japan. 1999
Experience;
Zodiac Seats US / Zodiac Aerospace OPEX Leader
2012- March 2013
. As an Operation Excellence Leader in a very demanding production
environment led quality training for production personnel, developed
and improved existing quality assurance work instructions. Assembly
line accomplished to reduce the number of DPUs (Defects Per Unit) by
60 percent, in less than 3 months.
. Motivated personnel by application of team building and facilitated
teams to quickly going to perform
phase to eliminate wastes through Kaizen events, and make continuous
improvement in different processes.
Founder and President-Kaizen International Consultants Institute
1996 - 2012
. Organized 5 Day Kaizen workshops covering policy management and
process improvements for over 120 companies in diverse industries
including Automotive Manufacturing and Part Supply, Engine and
Machinery Assemblies, Ship Building and Repair, Petrochemical, Tile
Manufacturing, Food, Textile and Healthcare.
. Delivered improvements in quality, cost and productivity in many
companies. Average annual improvement ranged from 20 to 30% and in
some cases 100 %, without adding resources. In addition employees
enjoyed receiving bonuses as much as 50 % of their annual income.
. Organized Balanced Scorecard workshops and worked with Mr. Takeo
Yoshikawa, Professor Emeritus of Yokohama National University, Japan
and Visiting Professor of Edinburgh University (1999-2011).
Supplying Automotive Parts Company (SAPCO) Department Head
1994 - 2001
. Established a new Department provided Kaizen training and
implementation to any of the 500 subsidiaries, joint ventures and
suppliers of SAPCO, Tehran. Also trained local experts through train
the trainers program (Kaizen Promotion Officers. KPOs) for each of the
companies.
. Led Process Improvements and Organizational Development for the
company with 800 Employees.
Military Service Naval
Officer 1964 -1994
. Served as a Naval Officer for 30 years.
Activities
. Translated and delivered training from Best Selling Books in Kaizen
Management, such as:
* Gemba Kaizen, written by Masaki Imai.
* Total Productive Maintenance, written by Seiichi Nakajima.
* Taichi Ohno's Workplace Management, written by JUSE (Japan Union
for Scientists and Engineers).
* Made in Japan, written by Akio Morita, Sony Company Founder and
President.
. Member of Association of Iran-Japan Alumni (AIJA).
. Arranged over 10 national seminars on new style of management.
. Guest speaker at several conferences and seminars on Kaizen Concepts
and Technologies, Quality Improvement, Cost Management, TPM and
Productivity Enhancement.
. Developed and hold Annual National Kaizen Conventions for 5 years.
. Assessed, selected and awarded more than 70 companies with best
practices in Kaizen, TPM, and Quality Circles for quality improvements
and 5S activities.
Awards, Honors and Recognition
. National Best Practice Award in Productivity, won by one of my QC
Circle Trainees - 2009.
. Received Appreciation Letters from top managers and the companies that
I have worked for.
. Certified Lead auditor for ISO-9000 Quality Management System from TUV
Academy- Germany.