GARY L. BURGESS, P.E.

**** ********* **. acby8d@r.postjobfree.com

Charlotte, NC 28277 http://www.linkedin.com/in/garylburgess

704-***-****

Project Engineer / Manager in handling complete project cycle, including

business, sales, marketing, capital approval, design, scheduling,

budgeting, bid evaluation, construction management, commissioning, start up

& validation.

Process / Facilities Engineer with experience in all aspects of engineering

including design, R&D, pilot plant study, P&ID's, trouble shooting &

operations.

Biopharm / Consumer Goods / Food / Microelectronics / Specialty Chemical

Industries

1 PROENGINEER, Charlotte, NC 2002 - Present

Project Engineer / Manager

. Process Engineer for boiler, blend skids, CIP - Clean in Place, energy

recovery, and filtration projects.

. Developed P&ID's for increasing performance of edible oil processing,

reducing water / steam consumption and addressed API Safety Issues.

. Designed & developed bid packages for filtration, CIP & chromatography

skids.

. Wrote and / or approved Change Control, Commissioning, Functional

Requirements Specifications, Remediation & Validation Plans, Trace

Matrixes, Automation Installation & Operational Qualifications, (AIQ) &

(AOQ) and Performance Qualifications (PQ) for biotechnology and

pharmaceutical plants. Participated / executed AIQ / AOQ's / FMEA for

USP Water and media / buffer preparation / bioreactor process systems.

. Wrote Regulatory & Complexity Assessment (RCA), SRS & IQ, OQ and / or PQ

documentation for biotech / pharmaceutical production / utility systems.

pfizer / Wyeth, Marietta, PA - site closed 2001 - 2002

Project Engineer / Manager

. Engineer / Manager for all Building 32 clinical manufacturing / R&D

projects.

1 PROENGINEER, Charlotte, NC 2000 - 2001

Project Engineer / Manager

. Interim Plant Engineer / Manager for agricultural intermediate contract

specialty chemical manufacturer.

. Lead Process Engineer for the design / upgrade of insulin, parathyroid &

human growth hormone manufacturer.

Emergent Biosolutions / BioPort, Lansing, MI 1999

Mechanical Engineer - Project Engineer / Manager

. Project Manager for plasma derivatives centrifuge /CIP / pasteurizer

projects.

1 PROENGINEER, Charlotte, NC 1993 - 1998

Project Engineer / Manager

. Designed process for producing animal plasma feed products, developed

process design for an emulsification upgrade project, and helped

implement ISO 14000 program for a vaccine manufacturer.

. Corporate project engineer for the upgrade of two plants & closure of two

adhesive plants.

EDUCATION

MICHIGAN STATE UNIVERSITY

MS Sanitary Engineering

BS Mechanical Engineering

Professional Engineer WV 007800

GARY L. BURGESS, P.E.

8928 Castlebay Dr. acby8d@r.postjobfree.com

Charlotte, NC 28277 http://www.linkedin.com/in/garylburgess

704-***-****

Project Engineer / Manager in handling complete project cycle, including

business, sales, marketing, capital approval, design, scheduling,

budgeting, bid evaluation, construction management, commissioning, start up

& validation.

Process / Facilities Engineer with experience in all aspects of engineering

including design, R&D, pilot plant study, P&ID's, trouble shooting &

operations.

1 PROENGINEER, Charlotte, NC 2002 - Present

Project Engineer / Manager

. Process Engineer for design, commissioning, start up of $3,000,000 Boiler

/ Boiler Feed Water, Condensate Polishing, Deaerator / 3D Trasar and

$2,000,000 per year energy recovery project.

. Process Design for the filtration and sampling of (7) Cell Factory, (1)

Microfiltration, (1) Ultra filtration, (3) Fermentation, (3) Acid/Base,

(5) Media Preparation / Hold, (1) Recovery Tank Systems and (9) CIP

Systems. This constituted 15%+ of a $10,000,000 (10) plant remediation

project. Created / modified 117 P&ID's drawings.

. Developed 1100 line MS Project Schedule for Installation / Validation of

9 consumer good projects.

. Project Manager for design / installation of Blend Skid for production of

nonwoven wet wipes. Developed process for zero discharge / CIP - Clean

in Place Blend Skid.

. Project / Construction Manager for cell culture media CIP system which

included 800 automatic sanitary welds for Mixer, Mill, Dispenser system.

. Developed 18 P&ID's for the upgrade / enhancement of bleaching & refining

plus designs for reducing water & steam consumption for (2) edible oil

plants.

. Identified 15 API Plant Safety Issues. Developed Scope of Work and

Designs for correction.

. Designed & developed bid packages for filtration, ultra filtration,

diafiltration, CIP & chromatography skids.

. Developed multiple infrastructure & process improvement / addition

projects for adhesive, coating & agricultural intermediates projects to

add plant capacity, improve operations & reduce costs.

. Developed P&ID's for an active pharmaceutical ingredient - API - Thin

Film Evaporation CIP system. Completed estimates for Design

Qualifications (DQ), IQ & OQ along with preliminary scope / system

integrator interviews for a 21 CFR Part 11 compliant Intellution batch

control system.

. Wrote and / or approved Change Control, Commissioning, Functional

Requirements Specifications, Remediation & Validation Plans, Trace

Matrixes, Automation Installation & Operational Qualifications, (AIQ) &

(AOQ) and Performance Qualifications (PQ) for biological products

infrastructure, USP Water System & Water for Injection - Building

Management Systems (BMS). Participated in AIQ / AOQ and /or FMEA of

HVAC, airlock / door, compressed gas, utilities, OTC / solid dose

manufacturing, USP Water and / or media / buffer preparation - bioreactor

process systems.

. Wrote Regulatory & Complexity Assessment (RCA), SRS & IQ, OQ and / or PQ

documentation for Colloid Mill, CIP, SIP - Steam in Place & USP Water

process systems. Wrote dispensing / vial filling IQ, OQ & Cold Room

Automation Systems Requirement Specifications (SRS) for biotech / protein

manufacturers.

pfizer / Wyeth, Marietta, PA - site closed 2001 - 2002

Project Engineer / Manager

. Developed designs for $10,000,000 Vaccine Development Center renovation.

Created database for utility requirements, relocation, calibration &

installation of 450 pieces of laboratory equipment.

. Managed $750,000 Clinical Live Virus Aseptic Filling / Lyophilization

Project from Scope of Work & Basis of Design through Engineering Turnover

Package & Commissioning. First project to incorporate Corporate Project

Management & Commissioning SOP & HVAC Engineering Standards.

. Led Scope of Work & Design for $500,000 Biosafety Level - 2 (BL-2)

Clinical Filling / Freeze Drying enhancement project.

. Developed designs for $400,000 cGMP - small pox vaccine warehouse

lighting / security project & $250,000 clinical packaging relocation.

. Plant representative during construction for Cold Adaptive Influenza

Vaccine (CAIV) facility expansion.

1 PROENGINEER, Charlotte, NC 2000 - 2001

Project Engineer / Manager

. Interim Plant Engineer / Manager for agricultural intermediate contract

specialty chemical manufacturer. Organized plant information, interfaced

with customers, participated in HAZOP reviews & executed multiple process

& facility projects.

. Lead Process Engineer for the design / upgrade of USP water, DI Urea,

chemical & waste inactivation systems for insulin, parathyroid & human

growth hormone manufacturer.

Emergent Biosolutions / BioPort, Lansing, MI 1999

Mechanical Engineer - Project Engineer / Manager

. Project Manager for $2,500,000 chiller, centrifuge, CIP & neutralization

system project for producing Human Plasma Derivatives Fraction II -

Immune Globulin & Fraction V - Albumin.

. Project Engineer for $100,000 albumin pasteurizer relocation / controls

enhancement project. Enhancements added 3 levels of protection against a

$450,000 product loss.

. Improved process safety for anthrax vaccine fermentation & separation

process.

1 PROENGINEER, Charlotte, NC 1993 - 1998

Project Engineer / Manager

. Designed process for converting animal blood from a traditional $600 /

ton to a value added $3,800 / ton product. Conducted pilot studies on

collection, centrifugation, filtration, evaporation, membrane

concentration & spray drying for separating cellular fraction & drying

plasma fraction.

. Developed process design for an emulsification upgrade project to

increase vaccine efficacy, enhance production flexibility & reduce cycle

times 40% eliminating a second shift.

. Team leader for the development & implementation of ISO 14000 program for

a vaccine manufacturer.

. Corporate project engineer for 4 specialty chemical plants in the USA &

Canada. Expanded two plants & worked to close two plants while executing

22 infrastructure upgrade projects.

MARATHON / Jaakko Poyry, Augusta, GA - site closed 1991 - 1992

Process / Project Engineer - Manager

. Managed design, construction, & start up of a $3,000,000 polymerization

process addition increasing capacity 350%. Provided project management

for client & for engineering company.

. Completed all remaining project management & engineering commitments as

the last working employee during the closure of Marathon's Southern

Engineering Office.

RHODIA / Rhone Poulenc / Solvay, Spartanburg, SC 1989 - 1991

Plant Engineer - Engineering Manager

. Managed all project / engineering, environmental, maintenance, & utility

functions. Managed the design, construction, HAZOP & start up of a

$1,000,000 ethylene oxide derivatives / surfactants batch reactor project

improving cycle times 35%.

. Assisted in the design, permitting & construction of a $2,500,000

wastewater treatment plant & a $9,000,000 phosphate ester batch reactor

process, warehouse, tank farm, GMP drumming & DCS project.

CH2M Hill / Lockwood Greene, Spartanburg, SC 1983 - 1989

Process / Mechanical Project Engineer - Manager

. Leading High Tech / Pharmaceutical income producing project manager for

over a year. Projects focused on the design, troubleshooting & start up

of microelectronics / pharmaceutical systems.

.

SunEdison/ MEMC / Monsanto, Spartanburg, SC 1980 - 1982

Facilities / Utilities Engineer

. Coordinated acceptance, start up, tie-in & operation of utilities with

each new manufacturing department during phased 14-month construction /

start up of the world's largest silicon wafer plant.

. Set up pure water analytical laboratory & helped create a new business of

analyzing pure water quality & designing ozonated pure water systems.

. Managed utility systems & maintenance / operation technicians. Set up

spare parts, wrote operating procedures, helped develop progressive

written and hands on testing program for mechanical and electrical

technicians and completed utility balance of plant.

DOW CHEMICAL / Union Carbide - Technical Center

S. Charleston, WV 1975 - 1980

Process / Project Engineer

. Business team member for the design, development, marketing, & sales of

pure oxygen biological reactor & disinfection / chemical enhancement

ozonation systems.

. Start up engineer for several of the world's largest industrial ozonation

& wastewater treatment plants.

. Wrote corporate guidelines for contract waste disposal.

EDUCATION

30 +/- PDH's per year for the last 18 years as part of maintaining

Professional Engineering Registration

Marshall University / AMERICAN UNIVERSITY IN cAIRO

Chemical Engineering / International Studies - Master Degree Level Course

Work

MICHIGAN STATE UNIVERSITY

MS Sanitary Engineering - 1975

BS Mechanical Engineering - 1973

. Student Advisory Member to the Chairperson of Mechanical Engineering - 2

year elected position.

. Received / Awarded scholarships from High School, Mechanical & Civil

Engineering Departments.

. Graduate Teaching Assistant for Environmental, Hydraulics & Surveying

Labs.

. Five Summers Engineering Employment in Civil Engineering, Quality

Assurance, Testing & Development, Plant Engineering & Construction.

Professional Engineer WV 007800

MANUFACTURING PLANTS WORKED IN - 1 Proengineer

FOOD - 122

Cargill, Charlotte, NC, Cargill, Sioux City, IA, Valley Protein / Carolina

By-Products, Fayetteville, NC, Carolina By-Products, Gastonia, NC, Carolina

By-Products, Greensboro, NC, Farmer John's, Munger, MI, Carolina Turkey,

Mt. Olive, Jelly Beans, Mississauga, Ont., Maumee Grain, Maumee, OH, Meats,

Mississauga, Ont., Milliken's Country Sausage, Asheboro, NC, Pepsi,

Mississauga, Ont., Agropur, Saint-Alexandre-de-Kamouraska, Que., Agropur /

Lactel Group, Trois-Pistoles, Que., Randolph's Packing, Asheboro, NC,

Reddyice, Gaffney, SC, Rocco Turkey, Raeford / St. Pauls, NC, Townsends,

Pittsboro, NC, Townsends, Siler City, NC

BIOTECH - PHARMACEUTICAL - 96

Bayer, Clayton, NC, Ben Venue Labs, Bedford, OH, bioMerieux, Durham, NC,

Lonza / Cambrex Bioscience, Walkersville, MD, Community Bio-Resources,

Greensboro, NC, Eli Lilly, Indianapolis, IN, EMD Millipore / Merck KGaA,

Kankakee, IL, EON Labs, Wilson, NC, Indiana Protein Technologies,

Greenwood, IN, IRIX Pharmaceuticals, Florence / Greenville, SC, Medimmune,

Frederick, MD, Merck, West Point, PA, Novartis - OTC, Lincoln, NE, Pfizer,

Terre Haute, IN, Protein Design Labs, Plymouth, MN, Steris Isomedix,

Whippany, NJ, Transdermal Specialties, Charlotte, NC, Tyco Healthcare /

Mallinckrodt, Maryland Heights, MO

SPECIALTY CHEMICAL - 99

Chemol, Greensboro, NC, Coatex, Chester, SC, Chemdal, Aberdeen, MS, High

Point Chemical, High Point, NC, Nipa Hardwicke, Elgin, SC, Nipa Hardwicke,

Rock Hill, SC, Pesco-Beam, Roanoke, VA, Quality Terminal, Chester, SC,

Reichhold, Bramalea, Ont., Dow / Reichhold, Jackson, TN, Dow / Reichhold,

Nashville, TN, Dow / Reichhold, Toronto, Ont., DuPont, RTP, Stockhausen,

Greensboro, NC, SEACO, Lenoir, NC, South Eastern Petroleum, Chester, SC,

Specialty Polymers, Chester, SC, Tailored Chemical Products, Hickory, NC

MISCELLANEOUS MANUFACTURING - 326

Arizona Glass, Casa Grande, AZ, Industrial Laundry, Bramalea, Ont.,

International Paper, Ticonderoga, NY, Limitorque, Greensboro, NC, MESCOM,

Charlotte, NC, MG Newell, Greensboro, NC, QualPak, Laurinburg, NC, Dow /

Reichhold, RTP, US Nonwovens, Brentwood, NY

ADDITIONAL

Worked in or toured 643 plants as part of engineering society tours, open

houses, public tours, evaluations & work. The first three plants toured

were when I was a Cub Scout.

HAZOPS - Hazard Operability Study, FEMA - Failure Mode & Effect Analysis,

PHA - Process Hazards Analysis and / or Search for Anomalies Training with

Monsanto, GAF, Rhone Poulenc, Nipa Hardwicke, DuPont and Novartis.

PROFESSIONAL MEMBERSHIP

. AIChE, AFE, AITP, ANS, CITPG, Developers Guild & ISA - former AIPE, ASME

Chair, IO3, ISA, ISPE, MPA, MPUG Co- Chair, NCPE, SAE, WPCF / WEF,

Professional Engineer WV 7800

. IT Membership - Charlotte IT Professionals Group - CITPG and Developers

Guild - former member Association of IT Professionals - AITP and

Microsoft Project Users Group - MPUG / MPA

Community involvement

Habitat for Humanity - 18 Homes / 350 +/- hours / NC & SC, Special Olympics

- Track & Field, Bowling, Swimming, Parades / GA, NC, & SC, Civitan -

Founder of Annual Golf Tournament benefiting Spartanburg New Day House /

Adopt a Highway, Annual Fall / Spring Pancake Fund Raiser / GA, NC & SC,

Ruritan - maintain small historical grave site & Annual Chicken Dinner Fund

Raiser, Junior Achievement - JA Advisor, Math Counts / Science Fair Judge,

American Youth Soccer Organization - AYSO referee, Founder Golfers in

Transition, Volunteer National Public Radio / NPR, Marshall / Volunteer at

Wachovia / Wells Fargo, Chiquita Classic, USGA Championship Girls Junior,

Charlotte and Greater Greensboro / Wyndham Championships, Volunteer for

2008 and 2012 Presidential Campaigns

COUNTRIES WORKED IN

Canada -work visa, China- work visa, Egypt - work visas, Belgium, Germany,

Italy, Japan, and United States - 29 States

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COUNTRIES & PROJECTS INVOLVED WITH

Belgium, Brazil, Canada, China, Egypt, England, Germany, Italy, Japan,

Mexico, Scotland, Singapore, South Africa, & Spain

TECHNICAL / TEACHING PRESENTATIONS - attendees - 900*

. ACS - American Chemical Society, Charlotte, NC - 31

. AFE - Association for Facilities Engineering, King of Prussia, PA - 29

. AIChE - American Institute of Chemical Engineers, Greenville, SC - 35

. AIChE - American Institute of Chemical Engineers, Charlotte, NC - 25

(High Purity Water)

. AIChE - American Institute of Chemical Engineers, Charlotte, NC - 12

(Part 11 Compliance)

. AIChE - American Institute of Chemical Engineers, Charlotte, NC - 21

(Waste Water Treatment)

. ASME - American Society of Mechanical Engineers, Charlotte, NC - 22 (High

Purity Water)

. ASME - American Society of Mechanical Engineers, Charlotte, NC - 67

(Waste Water Treatment)

. CSI - Construction Specifications Institute, Charlotte, NC - 23

. High Tech & Pharmaceutical Conference, Brussels, Belgium - 55

. IMEC, Leuven, Belgium - 10

. Johnson & Johnson, New Brunswick, NJ - 110

. Johnson & Johnson - Centocor - Malvern, PA -10

. Kemet Electronics, Greenwood, SC - 10

. Lockwood Greene, Spartanburg, SC - 40

. Lockwood Greene, Plano, TX - 10

. Novozymes, Salem, VA - 12

. PSPE - Pennsylvania Society of Professional Engineers Philadelphia

Section, Philadelphia, PA - 27

. PENC - North Carolina South Piedmont Chapter of Professional Engineers,

Charlotte, NC - 26

. Texas Instruments, Richardson, TX - 25

. MS Project Training, Wachovia, Winston Salem, NC - 16

. MS Excel Training, Computer Education Services, Charlotte, NC - 10

. Microsoft - CTS Service Ready (Mission Critical / Technical Support) -

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