Engineer Design

Bryon Walters

*** *. *********** ****

Dillsburg, PA 17019

Phone: H 717-***-**** or C 717-***-**** Email:

*********@*******.***

CAREER SUMMARY

Degreed engineer with extensive experience in: various engineering

capacities (Product Design, Development, Process, Maintenance,

Manufacturing and Quality), System Analyst and Project Management.

Industries include Consumer, Medical Devices, Pharmaceutical, Military,

Aerospace and Defense, GIS and Telecommunications. Project management

responsibility for: product concept design to release to production,

equipment evaluation/purchase/installation, production equipment/product

line transfers, software/hardware installation

QUALIFICATIONS/HIGHLIGHTS

. Cradle-to-grave product line design experience:

. (AMP and TE) Fourteen years of Mil Spec connector experience.

. (AMP and GE) Three U.S. Patents granted and over a dozen PIDs

submitted. Including one in the Patriot Missile.

. Extremely diverse exposure and hands-on experience in QA and

Manufacturing methodologies:

. (AMP) Lean Manufacturing, JIT, VAM, SPC

. (AR) Ford's Quality Program, cGMPs, SOP/IQ/OQ/PQ, automated SPC.

. (GE) Six Sigma Training.

. (Synthes) DMR's writing.

. (TE Connectivity) Qualification Testing, 5s Principles.

. Participated and/or facilitated:

. (AMP and TE) Design, ITAR, DFARs, Customer Spec reviews.

. (AMP, TE and AR) Material Reviews Board.

. (AMP. AR and TE) Mil Spec, Customer, vendor, ISO and FDA audits

regarding both design and shop floor.

. (AMP, AR and TE Connectivity) Developed materials, procedures

and trained operators for insert molding, soldering, adhesives

bonding, potting compounds, and cleaning methods as well as in

process inspection

. (AMP) Selected to move from product development to manufacturing

to resolve problems with new and existing designs for MIL-C-

Filtered connector. Up to 100% failure rate in production.

Revised product design, developed alternative manufacturing

methods and materials, smaller lot sizes and documented in

process inspection. Resulted in reduced rework/ greatly improve

production rate and shipping product on time.

. (TE) Successfully completed VITA 67 product qualification/validation

testing including, help writing product spec, test plan protocol,

coordinate components, fixture design and build, trouble-shooting and

coordinate testing.

. (TE) Product line transfer from development to production

involving print review.

. (TE) Resolved vendor issues that threatened product line shut

down.

. (TE) Conducted New Product Development reviewed for release to

production.

. (TE) Trouble-shooting, including resolution of a 10-plus-year-

old customer complaint.

. (TE) Saved thousands of dollars in cost savings from fixture

designs, needless testing and unsafe products.

. TE) Developed and submitted quotations on new products.

Bryon Walters

Page 2

EMPLOYMENT HISTORY

Product Engineer/Special Projects/Development (Contract

6/2007-11/2008,

TE Connectivity AD&M Division Mt Joy, PA

6/2010-7/16/2012)

Engineering support for Military Aerospace and Marine connectors.

Self-Employed (part-time)

(6/1999-Present) Big B's Glove and Safety Wear

Dillsburg, PA

Buying and selling gloves and safety wear to small businesses and the

general public

Micro Station CAD Operator (Contract 10/2004-2005,1/2007-

6/2007)

RJE Telecom, OSP Telecomm

York, PA

Design Verizon's OSP for Fiber to Premise using Micro Station

Fiber Testing Technician

(Casual/part- time 3/2005-6/2005)

JJB (part time)

Washington, DC

Fiber splice testing

EWO CAD Operator

(Contract 3/2004-10/2004) Sprint, OSP Telecomm

Carlisle, PA

Reviewed discrepancies and made corrections such that engineering drawings

and data base agreed

Design Engineer

(Contract 9/2001-5/2002) PENN STATE ERRI, ArcView GIS

State College, PA

Design maps in Arc View of all the counties/townships projects involving

soil erosion polluting streams

QA/Document Control Specialist

(Contract 11/2000-3/2001) Synthes, Medical Devices

West Chester, PA

Reviewed all documentation pertaining to a medical devise (including

product drawings, routings, BOM's, material specs) for accuracy, made

corrections as needed and wrote Devise Master Records

Design Engineer

(Contract 7/1998-4/1999) GE Appliance (GEA), Range Division

Louisville, KY

Part of the design team for Sears Kenmore Premier Oven upgrades, including:

dual halogen lights and Stainless Steel skin

Process Engineer

(Contract 3/1996-11/1997) Adhesive Research (AR), Pharmaceutical

Tapes and Adhesives Glen Rock, PA

Maintenance Engineer

(Full Time1994-1996)

Harristown Development Corporation,

Harristown Development Corporation

Harrisburg, PA

In charge of the mechanical system (heating, AC, potable water and fire

system) for a 23-story building

Product/Development/Methods Engineer & System Analyst (Full Time1981-

1991)

AMP Incorporated

Harrisburg, PA Various engineering roles in

the design and manufacturing of electrical connectors.

EDUCATION

B.S. Mechanical Engineering Widener

University, Chester, PA

Post-graduate courses taken System Simulation and Statistics.

Certificate courses: computers, accounting, networking, managerial

techniques, engineering, quality and manufacturing methods. Class work in

AutoCAD v2010 and Solid Works v2008-2009.

Skills/Training/Keywords

Manufacturing/Process: cGMP, SOP(s), DMR(s), 5S+1, 6 Sigma, DFSS, JIT, VAM,

TQM, ISO, SOP(s), DMR(s), Prototype - Mass Production tooling/processes,

developed operator procedures, instructions and inspection for: electronic

soldering, material handling, heating processes, fixturing, cleaning

methods, adhesives, potting compounds, plasma treatment, batch mixing

operations, stamping, plant floor layouts, BOM(s) and Routing(s) writing

and CERs justifications.

Products: Pressure-sensitive adhesive tape, medical patches, strips for

Bayer's glucose monitoring device. Medical devices: pins, screws, surgical

equipment. VITA RF Modules, Copalum, Military, Aerospace (Goddard Space

Flight) and commercial electronic connector, including designs in plastic

and metal shells for: MIL 24308 and 39029 Amplimite, high voltage low

current, filtered and EMP electronic connector systems, Type 11 contacts,

High Current Circular Pin and Socket connector system for IBM. GE's 120-

volt halogen lights for inside oven use.

Quality: MRBs and Document Control, IQ/OQ/PQ Validations, Customer Spec

reviews, SPC, Statistical On-line computerize scanning beta gauge and

vision system, High voltage corona testing, hi-pot testing, dimensional

testing, OTDR measurements, Voice and data communications circuit testing,

R&R testing, Pareto analysis, (Consumer, Military, ISO and FDA & FAA)

Audits, develop quality standards and procedures, failure analyses.

Training: GT&D, 2010 Course work in Solid Works and AUTOCAD. Installation

of hardware and software, CAD (Micro Station), Word Processing, Software

Based ECR/ECO and Customer Log tracking, Spreadsheets, E-mail, Internet,

DOS, Windows (3.11, 95, 98, 2000, ME, XP and NT), Flowchart, MS Project,

Digital Imaging, ARCVIEW GIS and several custom packages (e.g., Verizon -

ICGS, Sprint - EWO, LFE beta Gauge software, JDE, SAP and AMS production

management software, Project Management and AMPs contact design program).

Customers: Boeing, Lockheed Martin, Southwest Research Institute, BAE,

Space System Loral, Raytheon, Northrop Grumman, Bell Helicopter, Honeywell

and Verizon Sprint.

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