Maintenance Project

R S Mishra

Mobile: 099******** ~ E-Mail: **.**********@*****.***[pic]

SENIOR MANAGEMENT PROFESSIONAL

~ Operations & Plant Maintenance~ Man Management~

EXECUTIVE SUMMARY[pic]

A seasoned professional with nearly 25 years experience in managing

organization operations by setting priorities, directing and coordinating

activities for various Plants. Adept in implementing programs to ensure

attainment of growth and profit plans. Deft in providing direction &

structure for operating units and participating in developing policy &

strategic plans. Adroit in planning, organising, directing & controlling

operations of all departments within the plant.

Associated with working Moser Baer ltd as Manager (Maintenance). Skilled in

heading activities pertaining to spare parts planning and procurement,

erection and commissioning, etc. Distinction of being involved in project

work including plant machinery installation for various machines. ISO Co-

ordinator ISO 9001 OSHAS. Carried out energy saving projects and OEE

improvement of all equipment. Company involved in manufacturing blank

optical disc (CD-R/DVD-R etc) in Noida.

An enterprising leader with proven dexterity in leading and directing

personnel towards accomplishment of a common goal. Talent for proactively

identifying & resolving problems, ramping up project activities with on

time deliverables and maximising efficiency. Adept in maintaining smooth

flow of work between departments and resolving departmental conflicts.

CORE COMPETENCIES

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< Managing machinery, manpower, materials & money; dealing with consultants

< Directing business development tasks including the connecting potential

customers, showcasing organization & project capabilities, and technical

sales support and account growth strategies.

< Direct responsibility of a team of Designers/ Engineers. Managing site

resources based on project/ customer requirement

< Overseeing the detail design of several equipment, machinery and plant.

< Ensuring that site operations are carried out smoothly with industrial

electrification, installation and commissioning operations.

< Handling the project activities involving working out various

requirements with respect to machines, manpower & monitoring overall

project operations for ensuring timely completion.

< Installing & commissioning and conducting tests & inspections to ensure

operational effectiveness of plant & utilities; planning & effectuating

maintenance schedules for machines and equipment.

< Planning and effectuating preventive / condition based maintenance

schedules of various machinery and equipment to increase machine up time

and equipment reliability.

< Identifying areas of obstruction / breakdowns and taking steps to rectify

the equipments through application of troubleshooting tools.

< Carrying out the systems audits at various plant departments and

formatting standard operating procedures.

< Leading, mentoring & monitoring the performance of team members to ensure

efficiency in process operations and meeting production targets.

< Creating and sustaining a dynamic environment that fosters development

opportunities and motivates high performance amongst team members.

CAREER RECITAL

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March'2000 Moser Baer India Ltd., NOIDA

Manager

(Plant

Maintenance & Utility)

Notable Highlights:

< Instrumental in handling the entire scope of:

o Spare part management, manpower/ breakdown & conditional

maintenance of various equipment.

o Documentation related to ISO 9002, OSHA 14000, TPM, Six Sigma,

ERP inventory / maintenance control, etc.

< Led operations and maintenance of:

o Maintenance & troubleshooting of electromechanical systems,

Pneumatic Systems & Hydraulic system.

o Inter-departmental coordination to ensure smooth functioning

during the shift.

o Addressing problems and conducting Root Cause analysis for

resolving the same.

o Conducting case studies and investigations on failures to

suggest modifications /

o Solutions. Scrutinize the process control and recommend changes

to improve the same.

o Efficient in process inventory control and reduction of scrape.

o TPM training attended, member of core committee for

implementation.

o Coordinator manufacturing reliability.

< Major achievement:

o Successfully resolved the problem of frequent motor shaft

damaging

Through design modification.

o Various Types of (Critical) Indexing gear box, worm& Stepping

gear box repairing used in Printing & Packaging machine .

o Various energy saving projects carried out in the machines to

achieve the lower

Production cost,

o Installation and commissioning of new vacuum system for the

plant with pay back period of less than one year (Running cost

reduction and energy saving)

o Installation and commissioning done for Kora pack, 4 lines,

Heno ilsman printing machines,MCL-500 CDR manufacturing 10 lines

with 20 Netstal molding machines32 Varies types of packaging

machines made from Germany Itley Japan taiwan.

o Installation and commissioning Of card sealing machine Card to

card, pet to pet, card to pet sealing,Pet Forming machine,

Ultrasonic sealing machine, Pad printing machine, Laser

cutting machine using in Pan drive manufacturing supplier from

China, Taiwan, USA.

o cost saving project for spares & maintenance cost. Annual saving

was approx 40 lacs per annum.

o Energy saving project carried out for 200 kW, by introducing pre-

heating system in dryers.

o Modifications done in machines to increase the MTBF

o Reduced machine MTTR for CD- R Printing & packaging machines

o Alternate source development for imported spares in various

stages i.e. OEM ~ traders ~local replacements ~ repairing ~

local repairing.

< Pivotal in handling skill enhancement of Maintenance Associates.

COMMENCED CAREER

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Apr'88 to Oct'89 Vibgyour International New Delhi

Service Head

Notable Highlights:

Service engineer

o Reporting to Regional Service head ( North Zone )

M/s Dainik Jagaran

1984-1984

o Shift Supervisor

(Web off set printing machine)

M/s Super cassette Industries limited Ltd., Noida

1989-2000

Manufacturer of audio and video Cassettes, CD- R, DVD-ROM, DVD-R

Assistant Engineer Maintenance

Role -

Reporting to GM plant

Erection and Commissioning, Maintenance, of Heno-ilsmann make tempo

print Machine's, Web offset machines, Compressor, Vacuum Pumps,

Electrical motor, Spermatic audio machine, cassette to cassette

player, screwed m/c, labeling m/c Automatic stripping machines,

Shrink Wrapping machines,Heat sealing and Marking machines,

various Types of Packaging machines.

SCHOLASTICS

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< EDUCATION: Diploma (Mechanical Engg) from lucknow University in 1983

TRAININGS UNDERGONE

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< Attended:

o Management devlopment Programmed 3 days IMT Gaziabad.

o Train the Trainer From HRD Foundation 2 days .

o 3 days Technical training OMRON make PLC from Fine tech control .

o 5 days Festo Didactic training from Festo control Okhala.

o One Day Basic Vacuum techonology organized By PIAB Sweden at Park Royal

Hotel Delhi

o Two Days industrial Hydraulic System.

o Implementation of ISO-9001-2000 quality system in maintenance department.

o ERP-implementation for maintenance activities.

o Six Sigma, Lean Manufacturing and CEP Projects

PERSONAL DOSSIER[pic]

PERSONAL DETAILS

Address :B-26/2A Gali no-11 Mandawali behind Mayur

public school, New Delhi -110092

Date of Birth : 16th March 1961

Languages Known : English, Hindi

Strategic Planning

Plant Operations

Operations & Maintenance

Capacity Enhancement

Process Improvement

Team Building

Cost Control

Liaising & Coordination

Time Management

Contact this candidate